 Bearing axial travel margin

The bearing axial travel margin is the smallest remaining distance between the required axial operating range and either limit of the available bearing axial travel interval. It measures how much extra displacement can be accommodated before the assembly reaches a limit. The physical purpose of the non-locating support is to accommodate relative axial displacement, including thermal changes and accumulated dimensional variation.^[ref]

Let physical limits be $[a,b]$, bearing nominal axial setting be $x_0$, and required changes range from $d_{\min }$ to $d_{\max }$. The two end margins and their worst value areA negative margin means that at least one required position is outside the available interval. Zero means touching a limit, with no reserve in that direction.

For an original example, $[a,b]=[-0.30,0.30]\mathrm{mm}$, changes $[-0.17,0.23]\mathrm{mm}$ and setting $x_0=-0.03\mathrm{mm}$ give $m_{-}=m_{+}=0.10\mathrm{mm}$. A bearing axial setting tolerance of $\eta \in [-0.04,0.04]\mathrm{mm}$ expands the possible operating range to $[-0.24,0.24]\mathrm{mm}$. The guaranteed margin is then0.06mm. Choosing $x_0=0$ would instead give a guaranteed margin of only0.03mm under the same uncertainty bound.

In general, a bounded setting error $|\eta |\le ϵ$ changes the guaranteed margin to $m-ϵ$. This follows by reducing the lower end margin with $\eta =-ϵ$ and the upper end margin with $\eta =+ϵ$. A required reserve $m_{\mathrm{req}}$ therefore needs $m\ge m_{\mathrm{req}}+ϵ$. The example can retain a0.05mm reserve with the centered setting and a0.04mm error bound.

A deterministic tolerance bound and a standard uncertainty are different specifications. Replacing the bound by one standard deviation would not preserve the guarantee without additional distributional assumptions. The margin calculation also concerns geometric travel: it does not by itself establish acceptable contact stress, friction or bearing thermal end-stop load after a limit is reached.