Combined boundary-resistance and bulk-concentration error in drug release

This error combines two departures from an ideal sink prediction: resistance between the releasing surface and receiving liquid, and drug already present in that liquid. For the steady planar reservoir model in sink-boundary approximation error in drug release, let $J_0=D{c}_i/L$ be the ideal flux, $B=hL/D$ the mass-transfer Biot number for drug release and $\beta =c_b/c_i$. Assume $D,L,h,c_i>0$ and $0\le \beta \le 1$, with concentrations expressed on compatible scales. ThenWriting the isolated resistance error as $e_R=1/(1+B)$ givesSimply adding $\beta$ and $e_R$ counts their overlap twice. For example, $B=9$ and $\beta =0.04$ give $e=0.136$, rather than $0.14$. This error uses the ideal flux as denominator; the overprediction relative to actual flux is $e/(1-e)\approx 0.1574$.

A useful design calculation solves for how much bulk accumulation is permissible. For a requested tolerance $0<\epsilon <1$,The right side is nonnegative only if $B\ge (1-\epsilon )/\epsilon$. Even zero initial bulk concentration cannot rescue too large an external resistance. At $B=99$ and $\epsilon =0.02$, the permitted bulk fraction is about $0.01010$. For a maintained $c_i=1\mathrm{mg}\mathrm{m}{\mathrm{L}}^{-1}$ and a well-mixed receiving volume $100\mathrm{mL}$, this corresponds to about $1.01\mathrm{mg}$ accumulated in the liquid, assuming no removal or other drug sources. This is an illustrative model calculation, not a general assay acceptance threshold.

Increasing receiving volume primarily limits $\beta$; changing flow or membrane transport can change $B$. The FDA's adaptive-perfusion apparatus specifically replaces potentially rate-limiting passive membrane diffusion with pressure-driven tangential filtration.^[ref] Comparing flow conditions and volumes can distinguish the two limitations. A finite reservoir, changing internal profile, partitioning or sampling requires its own mass balance before this steady expression can be interpreted as an error estimate.