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Loss of mechanical integrity associated with retained helium, including the growth and coalescence of gas-containing cavities at grain boundaries. Gas location, trapping, temperature, stress and the initial microstructure influence the result. It can occur in austenitic steel without the ferritic ductile-to-brittle transition.^[ref]

helium changes cavity stability and ductility; void swelling changes bulk volume and component dimensions. These effects interact, but a helium bubble and a vacancy-rich void are not interchangeable descriptions.

neutron reactions produce helium from alloy constituents and impurities. For example, capture by boron-10 can produce helium through ${}^{10}\mathrm{B}+n⟶{}^7\mathrm{Li}+{}^4\mathrm{He}$; the production per displacement dose depends on composition and neutron spectrum. Retained helium has low solubility and is trapped at defects or in bubbles. Bubble nucleation and growth at grain boundaries can assist intergranular cavitation, lowering tensile ductility and creep-rupture resistance, particularly when temperature permits the relevant transport. This is important even before a large bulk void swelling is measurable. A primary study linked high-temperature ductility loss to observed bubbles and grain-boundary weakening in irradiated stainless steel.^[ref]

displacement damage continuously creates vacancies and self-interstitials. Their different capture efficiencies at dislocations and other sinks can leave a vacancy supersaturation available to cavities. A stable cavity grows when its net vacancy uptake exceeds vacancy emission and interstitial absorption. helium can help stabilise small nuclei, but the later volume increase is not simply the volume of gas inserted into an unchanged matrix. Changing helium content can also change cavity number, size and competition for point defects; a universal proportionality between helium concentration and void swelling is not justified.

For nuclear fuel cladding, void swelling can enlarge the diameter, alter the fuel–nuclear fuel cladding gap, reduce clearances and distort reactor coolant channels or nearby structures. Nonuniform void swelling generates additional stresses. Bubble-assisted embrittlement and stress-dependent creep then affect the ability of the wall to contain the fuel and internal pressure. The relevant measurements combine density or volume change, dimensional strain, cavity microscopy and mechanical tests. Pressurised-tube experiments explicitly separated void swelling, creep, plastic strain and precipitation strain; void swelling itself was approximately isotropic in that study.^[ref]

Neutron capture by boron-10 can generate helium, leading to helium embrittlement, especially at elevated temperature. The relevant nuclear reaction isThe emitted alpha particle eventually becomes a helium atom in the metal. The product branch can also involve gamma emission, without changing this helium-producing balance. The production depends on boron isotopic content and the neutron energy spectrum; a thermal component is particularly relevant to this reaction.

Helium has very low solubility in steel and can be trapped at vacancies, interfaces and grain boundaries. Boron already segregated near grain boundaries can therefore create a locally unfavorable distribution of helium. Stabilized helium–vacancy clusters develop into bubbles or cavities. Under tensile stress, boundary cavities can grow and link, reducing ductility, fracture toughness and creep-rupture life through intergranular fracture. Early thin-foil observations and mechanical tests associated high-temperature ductility loss with helium-containing boundary bubbles and their coalescence.^[ref]

Irradiation temperature controls the transport and clustering of both helium and vacancies. At lower temperature, reduced long-range transport can retain small trapped clusters in the matrix. These can contribute to irradiation hardening, but extensive boundary-cavity growth is kinetically less favorable. At higher temperature, migration, cavity growth and material creep become faster, making intergranular fracture and loss of high-temperature ductility more likely. Trap distribution and prior microstructure can redistribute the gas, so there is no composition-independent critical temperature or universal monotonic law.

The mechanical-test temperature also matters. Material irradiated cold can become embrittled during subsequent hot testing or service when trapped gas and defects become mobile. Distinguish gas production during irradiation from the later conditions under which its mechanical consequences are expressed.