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crystal grain structure controls both the source of incompatibility and its conversion into a bulk dimensional change. Separate orientation distribution, grain size, crystal grain shape and defect structure rather than treating “fine grained” as a universal cure.

In thermal cycling, different crystal grain orientations rotate the thermal expansion tensor into different laboratory directions. Bonding prevents each crystal grain from following its independent free strain. Coarse crystal grains can produce larger surface relief and longer local mismatch distances; finer crystal grains can distribute the accommodation more uniformly. However, changing grain size also changes strength, boundary-mediated deformation and creep. A fine but strongly textured material can still show directional growth, and enhanced boundary accommodation can itself be irreversible. crystallographic texture and the way mismatch is accommodated must therefore be measured separately.

For irradiation growth, crystallographic texture determines whether directional single-grain changes reinforce or cancel. An illustrative independent-grain average iswhere $v_j$ is a crystal grain volume fraction and $R_j$ its orientation. A random orientation average of a traceless growth tensor is zero, whereas crystallographic texture can retain a preferred bulk strain. For an ideal hexagonal crystal grain with principal growth strains $(g,g,-2g)$, the strain along a direction making angle $\theta$ to the c-axis isRandom crystallographic texture has $⟨{\cos }^2\theta ⟩=1/3$ and cancels this ideal directional growth. This is an orientation model, not proof that real crystal grain constraints or volume-changing processes vanish.

grain boundaries also absorb mobile defects. Boundary spacing and aspect ratio change directional sink distances, while dislocation density, cold working and recrystallisation change competing sinks and residual stresses. These affect the single-grain response before it is averaged. In one model compared with zirconium-alloy experiments, increasing grain size, reducing aspect ratio or reducing dislocation density decreased predicted growth. That result is a useful counterexample to assuming that smaller crystal grains always reduce irradiation growth.^[ref]