Lead (engineering) 2026-11-05
In screw thread geometry, lead is the axial advance in one complete relative revolution of the screw and its matching nut. The term screw lead distinguishes this geometric quantity from the chemical element. For thread starts with axial thread pitch ,
A single-start thread has , whereas a three-start thread with has .[ref]
Assume the screw is restrained axially and the nut is guided against rotation. If the relative angular displacement is , consistent signs give
Differentiating gives , where is relative angular velocity. Equivalently, rotation at revolutions per second gives axial speed . With per revolution and revolutions per second, the ideal speed is ; a turn advances .
Unwrapping a cylindrical reference surface of radius gives a right triangle with circumferential run and rise . Its helix inclination , measured relative to a plane perpendicular to the axis, therefore obeys
This is a geometric statement about the chosen reference radius. It does not by itself determine the drive torque, because contact geometry and friction also matter.
A commanded turn is a prediction from geometry, rather than a guarantee of measured travel. Backlash can delay reversal motion, and mechanical compliance changes displacement under load. These effects remain relevant even when the nominal screw lead is known exactly.
Screw thread 2026-11-05
A screw thread is a ridge following a helix around an external or internal surface. Cylindrical threads repeat around a cylinder; tapered forms can instead follow a conical spiral. The thread's shape and dimensions determine how it mates with another threaded component.[ref]
A simple geometric model represents one reference helix on a cylindrical thread by
where is the chosen radius, is an angle measured in radians, and is the screw lead. Increasing by returns to the same angular position while increasing the axial coordinate by . This curve describes a reference path, rather than the full three-dimensional ridge profile.
A thread start is a distinct continuous helical ridge. With equally spaced starts and thread pitch , the advance of one start per turn is . The same axial spacing can therefore coexist with different advances per turn.[ref]
Figure 1.
Unwrapped cylindrical thread geometry distinguishes pitch from lead
. Own idealized examples with pitch2mm. A single start advances2mm per turn; three starts advance6mm per turn. Colored paths identify one turn of each start. The drawing does not show thread depth, manufactured ridge profiles or fit tolerances. Details.
When a matching nut is guided against rotation, relative rotation can produce axial movement in a lead screw. Clearance can produce backlash, while deformation of loaded components contributes mechanical compliance. Thus ideal thread geometry predicts a motion ratio, while the actual load path also depends on contact and deformation.
Thread pitch 2026-11-05
Thread pitch, usually , is the axial distance between corresponding points on adjacent turns of a screw thread. It is measured parallel to the thread axis, rather than along the sloping helix. For a thread with several thread starts, this spacing differs from the screw lead, which measures advance per complete relative turn.[ref]
The distinction between points and intervals is useful in a measurement. Suppose ten successive ridge crests along an axial line span from the first crest to the tenth. They delimit nine pitch intervals, so
Dividing by ten would give and would count the endpoints incorrectly. Measuring several intervals also distributes a fixed endpoint-position error over the number of intervals, provided the thread spacing is sufficiently uniform for that average to be meaningful.
A specification in threads per inch expresses the reciprocal spacing. For threads per inch,
Thus threads per inch correspond to , using the exact inch-to-millimetre conversion.
For a two-start example with , the screw lead is . A quarter-turn then advances a suitably constrained nut by in the ideal geometry. A single-start thread with the same pitch advances only in a quarter-turn. Equal pitch therefore does not establish equal motion per revolution.