Gregory F. Heath 2026-11-05
Gregory F. Heath is a mechanical engineer whose documented research includes rotorcraft transmissions and face gear technology. His2010 author biography describes him as an associate technical fellow at Boeing Rotorcraft-Mesa and a technical integrator for an advanced rotorcraft-drive program.[ref]
Heath coauthored Development of Face Gear Technology for Industrial and Aerospace Power Transmission by Gregory F. Heath and others with Robert R. Filler and Jie Tan. Their2002 report documents a250-horsepower proof-of-concept split-torque transmission using concentric face gears. The tests examined whether floating input pinions could divide the load nearly evenly between parallel transmission paths.[ref]
The mechanical question is more demanding than obtaining the desired gear ratio. If two parallel paths have unequal geometry or effective stiffness, one can carry more torque than intended. In an ideal equal-speed example, dividing a100N·m input into50N·m in each path also divides input power equally. A60/40N·m split preserves the total transmitted torque but raises the larger path's load20% above the intended50N·m share. A floating pinion supplies freedom intended to improve load balance; the report's apparatus and measurements tested how that mechanism behaved in a manufactured transmission.
Heath also coauthored the later gear-pitting detection study with Paula J. Dempsey, David G. Lewicki and Perumal Shanthakumaran, linking transmission development with experimental assessment of damage indicators.[ref]
Jie Tan 2026-11-05
Jie Tan coauthored Development of Face Gear Technology for Industrial and Aerospace Power Transmission by Gregory F. Heath and others with Gregory F. Heath and Robert R. Filler. Its2002 title page identifies Tan with The Boeing Company in Mesa, Arizona. The work investigated concentric face gears and floating pinions as a means of distributing transmitted torque between parallel paths.[ref]
The report is useful because its apparatus revealed that different load divisions in one split-torque transmission need not agree. While input-pinion mesh division was close to48/52, the idlers were reported near57/43. The authors related the idler imbalance to how backlash had been set using strain indications, and discussed the limitations of inferring the split from those indications alone.[ref]
In an illustrative100-unit load normalization, a57-unit path is14% above the intended50-unit equal share. A geometric gear ratio can remain correct despite that unequal internal loading. Tan's coauthored study therefore provides a concrete connection between transmission geometry, adjustment and experimentally inferred forces, rather than treating the desired speed ratio as a complete description of mechanical performance.
Paula J. Dempsey 2026-11-05
Paula J. Dempsey is an engineer whose documented research concerns fault detection and monitoring of aerospace propulsion and drive systems. Her2010 author biography identifies her as an aerospace research engineer at NASA Glenn, with mechanical- and industrial-engineering training. Her published work connects physical damage observations with the reliability of measured fault indicators.[ref]
With David G. Lewicki, Gregory F. Heath and Perumal Shanthakumaran, Dempsey coauthored an evaluation of gear surface pitting detection using24 gear sets. The study compared vibration-based indicators with debris measurements from the oil circuit and checked the signals against observed damage. It used receiver operating characteristic analysis to examine the tradeoff between detecting a fault and raising a false alarm.[ref]
For an illustrative dataset, a threshold that detects19 of20 damaged cases and flags2 of80 healthy cases has detection fraction and false-alarm fraction . Raising the threshold can change both fractions. These example numbers are not results from the paper: they explain why a large vibration signal alone does not establish the quality of a detector. Dempsey's coauthored study addressed that distinction through repeated physical tests, rather than treating an indicator value as a direct measurement of damage.
Perumal Shanthakumaran 2026-11-05
Perumal Shanthakumaran is an engineer whose documented work includes rotorcraft monitoring and condition-based maintenance. His2010 author biography identifies him as a technical fellow at Boeing Rotorcraft-Mesa, with training in aerospace engineering and mechanics/structures, and describes his leadership of helicopter condition-monitoring work at that time.[ref]
Shanthakumaran coauthored the gear-pitting investigation with David G. Lewicki, Paula J. Dempsey and Gregory F. Heath. The work tested whether vibration and oil-debris indicators tracked observed gear surface pitting, rather than assuming that one indicator would work equally well for every damage pattern. The inspection history supplied a physical basis for judging detection performance.[ref]
This is a practical problem in condition-based maintenance: a measured change must be related to component condition while accounting for changes in load, speed and the measurement path. For a simple linear measurement model, , so a20% rise in vibration amplitude can result from a20% change in forcing at fixed frequency response, or from the response path changing at fixed forcing. It is not a unique measure of damage. Comparing a gear vibration spectrum with inspections and a different physical channel, such as metallic debris in the oil, makes the interpretation more testable. The coauthored study investigated those complementary channels in a controlled endurance-test dataset.
Robert R. Filler 2026-11-05
Robert R. Filler is a coauthor of experimental mechanical-engineering work on face gear transmissions. The2002 report with Gregory F. Heath and Jie Tan identifies all three with The Boeing Company in Mesa, Arizona. Their report documents design, manufacture and testing of a scaled250-horsepower proof-of-concept split-torque transmission.[ref]
The experiment made load balance measurable. The input pinions were slow-rolled under torque supplied through weights, pulleys and cables, while tooth-root strain gauges recorded deformation associated with load. Measurement calibration was needed to convert those indications into an estimate of the torque division. The reported full two-pinion/two-idler configuration gave approximately48% and52% at the upper and lower input-pinion meshes.[ref]
For an illustrative normalization to100N·m total input torque, those fractions correspond to48 and52N·m. The larger branch is4% above an ideal50N·m equal share, even though the two branches differ by4N·m. The distinction matters when comparing a measured torque split with the load intended for each path. Filler's documented contribution is as a coauthor of the experimental transmission study; the result depends on the complete tested arrangement.