An alkaline zinc-air battery combines a porous Zn negative electrode, aqueous KOH, an ion-permeable separator and a gas-diffusion positive electrode. At discharge, oxygen is reduced at the air electrode:Zinc oxidation can be written , followed by ZnO precipitation and hydroxide regeneration. The net reaction is .
High energy requires high accessible Zn loading and low inactive mass; high power requires short ion paths, good electronic conduction and a large catalytically active gas/electrolyte/electron interface. A porous hydrophobic gas-diffusion layer admits oxygen while controlling electrolyte flooding and drying. Zn morphology and electrolyte composition must avoid premature passivation, excessive corrosion and hydrogen evolution; atmospheric CO2 can carbonate the alkaline electrolyte. A very high loading can impair transport, so energy and power must be optimized together.
Electrical recharge is possible, but is not guaranteed by a primary Zn-air design. It requires reversible Zn deposition with controlled morphology and an oxygen electrode that can evolve oxygen efficiently without rapid catalyst or support corrosion. Dendrites, shape change, ZnO redistribution, gas evolution and large oxygen-reaction overpotentials limit cycling. Bifunctional oxygen catalysts, or separate oxygen-reduction and oxygen-evolution electrodes, help. Mechanical replacement of spent Zn is a different form of refuelling.[ref]
Phase-transition tailored nanoporous zinc metal electrodes by Liangyu Li and others. Demonstration of rechargeable alkaline Zn-air electrodes and transport/passivation limitations