A ceramic oxide electrolyte can be nonvolatile, nonflammable and mechanically stiff, with some compositions supporting useful lithium-ion conductivity. A dense, electronically insulating layer can serve as both electrolyte and separator, reducing the amount of flammable liquid.
Its principal difficulties are brittle fracture, processing temperature, grain-boundary resistance and imperfect solid–solid contact. Rigid surfaces do not automatically conform to porous electrodes, and cycling-induced volume changes can create gaps and concentrated current paths. Chemical or electrochemical reactions at either interface may produce a resistive interphase even when the bulk ceramic is stable. Thin dense fabrication, suitable protective interlayers and controlled pressure can help, but add manufacturing complexity and inactive mass. Mechanical stiffness alone does not guarantee immunity to short circuits along pores or grain boundaries.
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