 Airfoil trailing-edge thickness

Airfoil trailing-edge thickness measures the separation of the upper and lower surfaces at a specified terminal reference. A sharp ideal trailing edge has zero thickness. A finite-edge model needs both the endpoint convention and the measurement direction; these choices matter when comparing coordinates or manufacturing tolerances.

For directional measurement of trailing-edge thickness, choose terminal points ${\mathbf{r}}_u,{\mathbf{r}}_l$ and a unit normal vector $\mathbf{n}$. The reported projected gap isFor a NACA four-digit airfoil built with normal offsets, the full endpoint separation has length $2y_t(1)$. Its component normal to the airfoil chord is $2y_t(1)|\cos {\theta }_{\mathrm{TE}}|$, while their chordwise separation is $2y_t(1)|\sin {\theta }_{\mathrm{TE}}|$. Comparing a full normal gap to a projected gap silently changes the quantity being measured.^[ref]

For a symmetric section with $c=0.20\mathrm{m}$ and $\eta =0.12$, the standard polynomial gives $t_{\mathrm{TE}}=0.504\mathrm{mm}$ and $t_{\mathrm{TE}}/c=0.00252$. The same absolute $0.504\mathrm{mm}$ gap on a $0.40\mathrm{m}$ section would have only half that normalized thickness. Absolute and normalized tolerances answer different questions.

Measurement uncertainty also depends on shared coordinate errors. If signed endpoint heights give $t=y_u-y_l$, thenAn identical coordinate-origin shift cancels from the difference, whereas independent endpoint errors do not. Stipulated independent $10\mu \mathrm{m}$ standard uncertainties give $u_t=14.14\mu \mathrm{m}$. A common translation alone contributes zero. This is a covariance calculation, not evidence that every instrument error is common.