Stress concentration 2026-11-05
A stress concentration is a localized increase of stress caused by geometry or another disturbance of the load path. Holes, notches and abrupt section changes can make the largest local normal stress much greater than a stress calculated from the total force divided by a reference cross-sectional area. A stress concentration factor is meaningful only after both the stress component and its reference have been specified.
The Kirsch equations give an instructive exact result for a circular hole of radius in an infinite, isotropic linear elastic elastic plate under remote tensile stress in one direction, using a plane stress model. Measure the polar angle from the loading direction. At the hole boundary,At , the tangential normal stress reaches , giving relative to remote stress. At , it is . A traction-free hole therefore does not require every component of its stress tensor to vanish: it requires zero traction on the radial boundary.[ref]
For a finite plate, distinguish gross and net reference areas. A plate of width , thickness and central hole diameter transmits force through gross area and minimum net area . Defining and gives the exact conversionThis is a change of normalization, not a solution for the finite plate's stress field. For an original numerical example, take , , and . The reference stresses are and . If the local maximum is stipulated as , the same physical maximum gives and . Neither number changes the local stress by choosing a different denominator.
The distinction appears in real historical measurements. In 1939, C. Dumont loaded a perforated aluminum-alloy plate in out-of-plane bending and measured strain and deflection at two loads. The reported peak tangential stress was 1.59 times the computed net-section stress, but 1.85 times the computed stress for an unperforated plate under the same bending forces. These are bending results for that geometry, rather than the infinite-plate tensile factor three.[ref]
Modern demonstrations can combine a metal plate instrumented with strain gauges and a transparent polymer viewed in a polariscope. The latter uses stress-induced birefringence; its fringes respond to differences of principal stresses. The MIT laboratory compares local and remote strain measurements with qualitative photoelasticity observations around holes and a slot.[ref]
Isotropic Linear Elastic Stress Concentration by MIT Mechanical Engineering. §§6–7, Figures 6–9 and strain-gauge procedure
The elastic stress concentration factor is dimensionless. It differs from the stress intensity factor used to describe a sharp crack's singular field. Local yielding or a crack changes the mechanical problem; multiplying a remote stress by the elastic does not, by itself, establish a failure load.
