Gear ratio 2026-11-05
A gear ratio states the relation between the rotational motions of connected gears. Because conventions differ, specify the input, output and direction. Here the positive reduction ratio isso means that the output has lower angular speed. For a single external pair on fixed axes, tooth-passage counting givesThe minus sign assumes the same positive rotation convention on both parallel axes. KHK uses the driven-to-driver tooth-count ratio for its speed-reduction examples.[ref]
Ratios multiply through successive stages of a gear train. Consider a 12-tooth input driving a 36-tooth gear, with a 15-tooth gear rigidly attached to that intermediate rotating body and driving a 45-tooth output. Each stage reduces angular speed by three, so the combined reduction ratio is nine. An input of revolutions per minute yields an output of revolutions per minute. Two external meshes reverse direction twice, so input and output rotate in the same direction.
An intermediate gear used only to pass rotation onwards gives a different result. If a 12-tooth input drives a 36-tooth intermediate gear that itself drives a 48-tooth output, the ratio is : the intermediate tooth count cancels. The previous ninefold reduction required two distinct tooth counts rigidly sharing the intermediate rotation.
For steady ideal transmission, conservation of energy gives . If gear efficiency is , the corresponding relation is . With , and input torque , the output torque is . This power balance assumes steady operation: accelerating rotating components can temporarily store kinetic energy. A measured gear ratio establishes kinematics, while torque capacity and losses require additional mechanical information.
Gear train 2026-11-05
A gear train is an interconnected arrangement of gears that transmits rotation through one or more meshes. Its behavior depends on which gears mesh and which are rigidly attached to the same rotating body. A simple gear train passes motion through successive individual gears; a compound gear train uses at least one intermediate rotating body carrying different gears rigidly together.[ref]
For a chain of external meshes on fixed parallel axes, each mesh satisfies . Multiplication gives the overall signed gear ratio; two rigidly joined gears instead share exactly the same angular velocity. These are different connection rules and must not be interchanged.
In a simple gear train with tooth counts 16, 40 and 64, the overall relation isThe intermediate count cancels, and the two reversals give equal input/output rotation directions. That intermediate gear can still change spacing and mounting geometry even though it does not change this reduction ratio.
For a compound gear train, let a 16-tooth input drive a 48-tooth gear, rigidly joined to a 12-tooth gear that drives a 60-tooth output. ThenAn input of revolutions per minute produces revolutions per minute at the output. The two intermediate tooth counts do not cancel because they belong to different gears sharing rotation, rather than one gear engaging both neighbors.
In steady operation, stage gear efficiencies multiply when all intervening losses are included in their stated power boundaries. If the two stages each have efficiency , the total is ; at input torque , the output torque is . These fixed-axis relations do not automatically describe arrangements whose gear axes move. In all cases, measured speeds test kinematics, while measured power is needed to establish losses.