Rack and pinion

A rack and pinion is a meshing gear pair that converts between rotation and straight-line motion. The pinion is the circular gear and the rack has teeth along a straight path. The ideal motion is described using the gear pitch circle, rather than the outer tips of the teeth. Manufacturer diagrams compare rack travel over one full pinion revolution and show how tooth spacing affects that travel.^[ref]

For a fixed pinion axis and a guided rack, let $r$ be the pitch-circle radius and choose consistent positive directions. With angular displacement $\theta$ in radians,where $\omega$ and $\alpha$ are angular velocity and angular acceleration. For an original example, $r=20\mathrm{mm}$ and a quarter-turn give $x=10\pi \mathrm{mm}\simeq 31.4\mathrm{mm}$. A rotation rate of2revolutions per second gives $v=80\pi \mathrm{mm}{\mathrm{s}}^{-1}\simeq 251\mathrm{mm}{\mathrm{s}}^{-1}$.

Ideal lossless work transfer also givesThus a1newton-metre torque at the same20millimetre pitch radius corresponds to50newtons of tangential rack force. This is a kinematic and energetic model; it omits tooth deformation and friction. Backlash makes reversal especially important: a small rotation can take up clearance before the rack moves. The manufacturer's catalogue explicitly describes backlash adjustment through mounting geometry.^[ref]

In a flywheel-based inerter, a rack and pinion makes relative terminal translation rotate the flywheel. The motion conversion then changes the apparent mechanical inertance without requiring the translating assembly to have that same physical mass.