Cold-junction compensation

ID: cold-junction-compensation

Cold-junction compensation converts a reading with reference temperature into the equivalent reading for a chosen standard reference. Define the thermocouple reference function , where means , not absolute zero. Additivity of the definite integral gives
The final inverse function requires a suitable one-to-one calibration interval. A terminal thermometer supplies independently; the raw thermocouple electric potential difference supplies only the difference of the two reference-function values. In general, first converting to a temperature and then adding is wrong, because the thermocouple reference function need not be linear. The SCC-TC manual explicitly adds the reference-equivalent voltage before its final voltage-to-temperature conversion.[ref]
For a stipulated model only, take throughout the interval. No actual material pair is assigned this constant. Because degree Celsius differences have the same numerical size as kelvin differences,
In this model and . Adding the correction produces , whose inverse calibration gives . Applying the zero-reference calibration directly to would instead display .
Now physically change only the reference temperature to , leaving the measuring junction at . The raw reading becomes ; the correction becomes , so the corrected total stays . Physically changing the reference changes the measured electric potential difference. Adding a software correction changes its interpretation and leaves the raw reading intact. If the actual reference is but the software still assumes , this model displays .
Figure 1.
Adding the reference-equivalent voltage before inverting the thermocouple reference function
. Calculated constant-Seebeck coefficient-difference example only. The zero-reference line and the raw-reading line differ by . At , adding that correction takes to . Changing the reference to changes the raw reading and the correction in opposite directions. Real calibration curves need not be straight. Details.
An actual implementation in FP-TC-120 and cFP-TC-120 Operating Instructions by National Instruments (p. 7, Cold-Junction Compensation) uses terminal-mounted temperature sensors, reports their reading as “CJ Temperature”, and enables compensation in temperature mode but not voltage mode. This makes the distinction between a raw voltage readout and a compensated temperature readout observable. The specified reference-sensor range also produces an out-of-range indication: a calculated number outside a supported range is not a validated measurement.[ref]

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