 Reference-junction temperature sweep in thermocouple testing

A reference-junction temperature sweep tests a thermocouple measurement system by varying its connection-region temperature while holding the thermocouple measuring junction at an independently known, stable temperature. The intended invariant is the inferred measuring-junction temperature after cold-junction compensation; the raw electric potential difference is expected to change.

Let $F(T)=E(T,0)$ be the thermocouple reference function, $T_h$ the fixed measuring-junction temperature, $T_j$ the actual terminal temperature and $T_s$ the reference-sensor reading. In an ideal matched readout,If $T_s=T_j$, the sum inside the inverse function stays equal to $F(T_h)$ throughout the sweep. This tests the thermal reference and the compensation calculation together; it does not require the raw signal to be constant.

A primary design verification by Mike Beckman and Luis Chioye places the ADS1118 board and reference connections in a temperature-controlled environment, while the other end of the thermocouple remains in a stable bath. Its Figure17 keeps the USB interface outside that environment. The companion experiment instead varies the measuring-junction bath while holding the reference region near ambient temperature. These are different tests of the measurement chain.^[ref]

For an original linear model only, stipulate $F(T)=ST$ with $S=40\mu V/K$ and a fixed measuring junction at $80{}^{\circ }\mathrm{C}$. Raising the reference from $20$ to $35{}^{\circ }\mathrm{C}$ changes the raw signal from $2.4$ to $1.8\mathrm{mV}$. The appropriate reference correction changes from $0.8$ to $1.4\mathrm{mV}$, leaving the corrected sum at $3.2\mathrm{mV}$. No actual thermocouple material is assigned this constant coefficient.

If the reference sensor reads $33{}^{\circ }\mathrm{C}$ while the terminals are actually at $35{}^{\circ }\mathrm{C}$, the same model reports $78{}^{\circ }\mathrm{C}$. For a nonlinear reference function, first-order expansion givesprovided $F^{\prime }(T_h)\ne 0$. A reference-sensor temperature error therefore need not transfer one-for-one to the final temperature at every operating point.

Log the raw readout, reference-sensor reading, independent bath temperature and inferred temperature separately. Plateau measurements test steady behaviour; deliberate ramps can expose cold-junction thermal coupling and finite settling time. Reversing sweep direction can help distinguish reproducible offsets from lag. Maintaining a stable bath and adequate immersion remains necessary: a drift in the measuring junction would otherwise be confounded with reference compensation error.