Airfoil thickness convention

An airfoil thickness convention specifies which two surface points are paired, the direction used to measure their separation and how the result is normalized. An airfoil thickness-to-chord ratio is reproducible only after these choices are fixed. A vertical gap at common chordwise coordinate is not generally the same quantity as thickness constructed normal to a sloping airfoil mean camber line.

For the NACA four-digit airfoil construction, let a mean-line station be $(x,y_c)$, its tangent make angle $\theta$ with the airfoil chord, and the prescribed half-thickness be $y_t$. The paired upper and lower points satisfyTheir separation vector is $2y_t(-\sin \theta ,\cos \theta )$, with Euclidean norm $2y_t$. Their chordwise coordinates differ when the mean line slopes. These normal offsets are the construction specified in the originating aerodynamic geometry notes.^[ref]

Two different vertical measurements must also be distinguished. The vertical component of that paired separation is $2y_t\cos \theta$. A vertical line cutting two locally parallel straight surfaces instead spans $2y_t/\cos \theta$. For an original local model with true normal thickness 10 mm and $\theta =30{}^{\circ }$, these values are 8.660 mm and 11.547 mm, respectively. The first projects a selected segment; the second intersects surfaces at a common horizontal coordinate. For curved surfaces, the actual intersection must be calculated rather than assuming the local straight-line approximation is exact.

At a zero-slope station the three quantities coincide. This explains why a maximum-camber example can conceal a convention difference that becomes visible elsewhere. Taking the maximum over a profile also requires stating which thickness function is being maximized; a family designation is not a complete recipe for every possible projected maximum.

A coordinate-based geometry check should therefore retain the airfoil chord, mean-line rule, surface pairing and measurement direction. A photograph adds a further projection problem unless its viewing direction and scale are controlled. These are geometric qualifications; choosing a thickness convention does not by itself predict lift, drag or aerodynamic stall.