Airfoil thickness-to-chord ratio ($\eta =t_{\max }/c$)

The airfoil thickness-to-chord ratio is the dimensionless maximum section thickness divided by the airfoil chord:Its percentage form is $100\eta$. The airfoil thickness convention must specify how upper and lower surface points are paired and in which direction their separation is measured. For the standard NACA four-digit airfoil construction, the prescribed thickness envelope is placed normal to the airfoil mean camber line, not simply added vertically everywhere.^[ref]

For an original scale example, $t_{\max }=24\mathrm{mm}$ and $c=200\mathrm{mm}$ give $\eta =0.12$, or twelve percent. Scaling every coordinate by three gives $72\mathrm{mm}$ thickness and $600\mathrm{mm}$ chord, with the same ratio. Holding the chord fixed while adding $0.2\mathrm{mm}$ thickness instead gives $\eta =0.121$: the percentage thickness rises by $0.1$ percentage point.

The differential relationshows why an identical fractional scale error in both lengths cancels to first order, while an independent thickness error survives. Exact common scaling cancels in the quotient itself. This is the geometric counterpart of a ratiometric measurement.

The scalar $\eta$ does not specify where the thickest station lies, the airfoil leading-edge radius, or the airfoil camber. Two sections can therefore share $\eta$ while having different pressure distributions and structural envelopes. The early NACA investigation varied thickness and mean-line form independently in a variable-density wind tunnel, making those distinctions experimentally useful.^[ref]

A geometric check of a manufactured section should report the chord reference, the thickness direction and the coordinate scale. Measuring a projected thickness in a tilted image without correcting its direction can change the reported ratio even when the physical section is unchanged.

An airfoil thickness convention specifies which two surface points are paired, the direction used to measure their separation and how the result is normalized. An airfoil thickness-to-chord ratio is reproducible only after these choices are fixed. A vertical gap at common chordwise coordinate is not generally the same quantity as thickness constructed normal to a sloping airfoil mean camber line.

For the NACA four-digit airfoil construction, let a mean-line station be $(x,y_c)$, its tangent make angle $\theta$ with the airfoil chord, and the prescribed half-thickness be $y_t$. The paired upper and lower points satisfyTheir separation vector is $2y_t(-\sin \theta ,\cos \theta )$, with Euclidean norm $2y_t$. Their chordwise coordinates differ when the mean line slopes. These normal offsets are the construction specified in the originating aerodynamic geometry notes.^[ref]

Two different vertical measurements must also be distinguished. The vertical component of that paired separation is $2y_t\cos \theta$. A vertical line cutting two locally parallel straight surfaces instead spans $2y_t/\cos \theta$. For an original local model with true normal thickness 10 mm and $\theta =30{}^{\circ }$, these values are 8.660 mm and 11.547 mm, respectively. The first projects a selected segment; the second intersects surfaces at a common horizontal coordinate. For curved surfaces, the actual intersection must be calculated rather than assuming the local straight-line approximation is exact.

At a zero-slope station the three quantities coincide. This explains why a maximum-camber example can conceal a convention difference that becomes visible elsewhere. Taking the maximum over a profile also requires stating which thickness function is being maximized; a family designation is not a complete recipe for every possible projected maximum.

A coordinate-based geometry check should therefore retain the airfoil chord, mean-line rule, surface pairing and measurement direction. A photograph adds a further projection problem unless its viewing direction and scale are controlled. These are geometric qualifications; choosing a thickness convention does not by itself predict lift, drag or aerodynamic stall.