An ordinary passive primary must keep its optical figure while the direction of gravity relative to the mirror changes as the telescope tracks. A thin unsupported disk bends enough to introduce wavefront errors, degrading the point spread function. Increasing thickness strongly raises its resistance to bending.
For an isotropic elastic plate of thickness , Young's modulus and Poisson's ratio , the flexural rigidity is . Under its own weight the load per area scales as . With support spans of order the diameter , plate bending therefore gives
Numerical coefficients depend on the support and boundary conditions. A larger greatly reduces gravitational sag, even though it adds weight. Near normal incidence a mirror displacement changes optical path length by approximately , so surface errors must be much smaller than the observing wavelength. Thickness provides passive stiffness needed to preserve the mirror figure.
The difficulty is an unfavorable engineering scaling, rather than a fundamental diameter cutoff. For the same passive support concept and fixed allowed sag, the elastic plate estimate gives . Consequently
where is the thermal diffusivity. Thus increasing diameter makes the casting, annealing, transport and support progressively harder, while its long thermal diffusion time prevents the mirror following the changing ambient temperature. Temperature gradients deform the surface; a warm mirror also creates local turbulence that worsens astronomical seeing. A thinner solid disk has a shorter thermal response but is too flexible without better support.
The quoted four-metre scale is a practical rule of thumb for the simple thick passive design, not an absolute physical impossibility. The official BTA description records a 6.05-metre, 42-tonne primary already operating well before this examination. Its existence rules out interpreting the stated number as a hard bound.
Mass, gravitational deformation and thermal response make straightforward thick-disk scaling impractical.
Three complementary approaches replace the simple thick solid disk:
“Operational” and “planned” here refer to the 2018 examination date. The next generation included the 39-metre Extremely Large Telescope with 798 segments, the thirty-metre Thirty Meter Telescope with 492 segments, and the Giant Magellan Telescope using seven 8.4-metre primary mirrors. These designs extend segmentation or lightweight casting with active control, rather than simply making a thicker slab. The specifications are documented by the 2017 ELT announcement, TMT optics design and GMT primary-mirror description. Adaptive optics is also needed to exploit the large apertures against atmospheric turbulence; it corrects faster disturbances than active optics.
Thin actively supported menisci, lightweight honeycomb mirrors, and phased segmented primaries enable larger apertures.

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