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The bundle material area fraction is the fraction of a stated bundle envelope occupied by strand material in a specified transverse section:Here $A_e$ includes spaces between material fibres, while $A_m$ excludes them. Count each strand area once and state how the envelope is drawn. A tighter envelope can increase $\varphi$ without adding material. For parallel prismatic strands and a constant envelope over common length $L$, the corresponding volumes are $A_{m}L$ and $A_{e}L$, so the volume fraction equals $\varphi$ under those assumptions.

An original two-strand example shows why an average diameter is insufficient. Take circular strand radii $r_1=1\mu \mathrm{m}$ and $r_2=3\mu \mathrm{m}$, inside a stipulated envelope of area $A_e=20\pi \mu {\mathrm{m}}^2$. ThenReplacing both radii by their arithmetic mean $2\mu \mathrm{m}$ would give $A_m=8\pi \mu {\mathrm{m}}^2$ and $\varphi =0.4$, underestimating the material area by twenty percent. Area depends on the mean squared radius, not merely the square of the mean radius.

For straight, equally strained strands of a common Young's modulus $E$, the axial stiffness is $E{A}_m/L$. Dividing the measured rigidity by $A_e$ instead gives the envelope-based effective modulus $\varphi E$, rather than the strand material's $E$. This uses the uniform-bar relation applied to parallel strands.^[ref]

A physical estimate can image a transverse section, establish measurement calibration for image lengths, identify the strand boundaries and calculate both areas from the same section. State section orientation: an oblique image is not automatically a perpendicular-area measurement. Distinguish spaces between strands from internal voids within a strand if the intended quantity is solid material area. Changes of envelope convention or classification must not be mistaken for changes in material quantity.

An unbonded material-fibre bundle collects separate material fibres without continuously bonding neighbouring strands together. Contact and friction may still transfer force, so unbonded does not automatically mean freely sliding. The response depends on which strands are gripped, their alignment, slack and whether inter-fibre sliding is permitted.

For straight strands of common length $L$, let both end fixtures impose the same small extension $\Delta L$ on every strand. Under linear elasticity, strand $i$ carries $F_i=E_i{A}_i\Delta L/L$, soThis follows by applying the uniform-bar axial stiffness relation to the strands in parallel.^[ref] Equal extension here is an end-loading condition. It does not require continuous bonding, nor does it describe the separate freely sliding bending experiment in bending rigidity of an unbonded fibre bundle.

The material cross-sectional area $A_m={\sum }_i{A}_i$ excludes gaps. An envelope enclosing the bundle can have larger area $A_e$. Define the bundle material area fraction $\varphi =A_m/A_e$. For identical moduli $E$, inferring a modulus from the envelope and the measured axial stiffness givesAs an original example, four circular strands of radius $0.10\mathrm{mm}$ have $A_m=0.12566\mathrm{m}{\mathrm{m}}^2$. Stipulate an envelope area $0.20\mathrm{m}{\mathrm{m}}^2$, $E=100\mathrm{GPa}$ and $L=50\mathrm{mm}$. Then $\varphi =0.6283$, $K_{\mathrm{ax}}=251.3\mathrm{N}\mathrm{m}{\mathrm{m}}^{-1}$ and $E_{\mathrm{envelope}}=62.83\mathrm{GPa}$. That lower effective value does not mean the strand material has changed.

A useful tensile comparison counts the engaged strands, measures their areas and checks that the fixtures actually impose the assumed extension. A loose or broken strand changes the load-bearing area even if the outer envelope barely changes. Individual strand properties can be characterized by a single-fibre tensile test; neither envelope dimensions nor a bundle slope alone identifies every strand's Young's modulus.