Past exam of the materials science course of the University of Cambridge / 2022 / Paper 1 / 6 / d / Solution

Check stiffness and tip deflection using Young's modulus, failure from existing cracks using fracture toughness or the supplied critical energy-release rate, local crushing at supports, shear failure, buckling, fatigue and joint design. In a simple linear-elastic crack model, $K_c^2\simeq E^{\prime }{G}_c$, so toughness cannot be inferred from strength alone. Wood also has grain-direction dependence, moisture sensitivity, natural defects, property scatter and time-dependent creep; the design must control grain alignment and compression-side stability. Metals raise issues of corrosion, mass, joining, machining, residual stress and heat-treatment state. Cost, availability, reproducibility, service temperature and end-of-life treatment can decide between otherwise feasible designs. A high merit index is a screening result, not a complete safety specification.