Past exam of the MPhil in micro- and nanotechnology enterprise course of the University of Cambridge / 2021 / Paper 2 / Section B / 22 / vi / Solution

The Flory interaction parameter ${\chi }_{AB}$ measures the effective free energy penalty for unlike A–B contacts relative to like contacts, and $N$ is the total number of statistical segments per chain. Their product is the segregation strength: contact-energy preference competes with the conformational entropy cost of separating covalently joined blocks. $N$ does not grow during solvent evaporation. For an approximately nonselective solvent, increasing polymer concentration instead increases the effective importance of A–B contacts, so a roughly fixed-composition path moves from weak toward stronger effective segregation.

The diagram's labels are DIS: disordered; S: block-copolymer sphere phase; H: hexagonal cylinder block-copolymer phase; G: double gyroid; L: lamellar microphase. At $f_A=0.15$, A is the minority component and B forms the continuous matrix. Reading the supplied diagram vertically at this composition gives disorder initially, a sphere region when segregation first becomes sufficient, and a cylinder region if sufficiently strong segregation is reached within the displayed range. The thin gyroid and central lamellar regions are not the thermodynamic equilibrium path at this composition. The dry endpoint cannot be fixed numerically without the final ${\chi }_{AB}N$ value. The cited theoretical calculation determines thermodynamic equilibrium phase stability, not a universal evaporation trajectory.^[ref]

Crucially, at least one block is glassy at room temperature. Solvent can initially plasticize it, but solvent loss can raise its effective glass-transition temperature above the processing temperature. Chain relaxation then becomes too slow to equilibrate. Even slow evaporation can therefore freeze disorder, spheres, cylinders or another transient morphology before the thermodynamic equilibrium dry state is reached. Solvent concentration, annealing time and segmental mobility must be followed alongside the phase diagram.