Pressure calibration ($p=g(R,T,\text{history})$)

Pressure calibration assigns pressure values to a sensor's output by comparison with a reference under specified conditions. It is not the same as making the output more finely resolved. A smooth electrical resistance curve can be repeatable yet have an incorrect pressure scale.

Bridgman used pressure-dependent electrical resistance of manganin and established fixed points, including a bismuth transition. He reported poorer accuracy above the better calibrated range.^[ref]

A fixed-point specimen and a property-measurement sample have distinct roles: one helps assign the scale, while the other is studied on that scale. The reference transition must itself have an assigned pressure at the relevant temperature. Agreement at a single point does not determine a nonlinear sensor response elsewhere. Comparing increasing and decreasing pressure checks hysteresis; returning to a reference checks drift. These are checks one can design from the measurement model, not additional historical controls asserted for the lecture's experiments.

A resistance pressure gauge is a pressure sensor whose electrical resistance is calibrated against pressure. Even a simple local response needs both pressure and temperature. For an original illustrative model definewhere $R_0$ is the reference electrical resistance at $p=0$, $T=T_0$, and zero history offset. The derivatives $\alpha$ and $\beta$ are local sensitivities with units $\mathrm{P}{\mathrm{a}}^{-1}$ and ${\mathrm{K}}^{-1}$, respectively; $h$ is a dimensionless history offset. Constant sensitivities are an approximation over a chosen range, not material constants valid at every pressure.

Choose synthetic coefficients $\alpha =0.020\mathrm{GP}{\mathrm{a}}^{-1}$ and $\beta =2.0\times 10^{-4}{\mathrm{K}}^{-1}$, with $T-T_0=10\mathrm{K}$ and $h=0$. A measured ratio $R/R_0=1.022$ then gives $p=(0.022-0.002)/0.020=1.00\mathrm{GPa}$. Ignoring the temperature change gives $1.10\mathrm{GPa}$, a $0.10\mathrm{GPa}$ error. This model is deliberately stipulated; these numbers are not measured manganin coefficients or Bridgman's data.

If two histories differ by $\Delta h=0.0004$, their outputs at the same pressure differ by $0.0004R_0$; interpreting both with a single history-free curve gives an apparent pressure separation $\Delta h/\alpha =0.020\mathrm{GPa}$. The half separation is $0.010\mathrm{GPa}$. Reversing the drive can additionally cause mechanical friction hysteresis, independently of this sensor model. Record both the electrical calibration history and the loading direction.

For independent small standard measurement uncertainties $u_y,u_T,u_h$ and exact stipulated $\alpha ,\beta$, first-order propagation givesFor $u_y=10^{-4}$, $u_T=0.5\mathrm{K}$, and $u_h=10^{-4}$, this is $u_p=0.00866\mathrm{GPa}$. Real calibration also includes coefficient measurement uncertainties, correlations, reference-point measurement uncertainty, and any unresolved nonhydrostatic loading. A sensor calibrates its local environment; it cannot by itself certify the absence of deviatoric stress throughout the sample.