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Measurement of length and geometrical dimensions. A length standard supplies a reference; a differential length comparator measures the difference between two lengths rather than treating its own structure as perfectly invariant.

A gauge block is a physical length standard with carefully finished, approximately flat and parallel opposing measuring faces. Its calibrated length transfers a reference dimension to a comparator, a caliper or another measuring system. The nominal inscription identifies its intended size; the certificate supplies the measured departure and measurement uncertainty.^[ref]

The reference definition uses a block face wrung to an auxiliary plane and a specified point on the opposite face. Gauge block wringing also permits blocks to form a stack; the defined length convention includes a wringing layer. Clean contacts, the calibrated departures and the thermal conditions matter.^[ref]

An original stack uses nominal lengths $10\mathrm{mm}$, $2\mathrm{mm}$ and $1.5\mathrm{mm}$, giving nominal total $13.5\mathrm{mm}$. If their certified departures under compatible reference conditions are $+0.10$, $-0.04$ and $+0.02\mu \mathrm{m}$, the sum is $13.50008\mathrm{mm}$. The nominal sizes alone would omit the $0.08\mu \mathrm{m}$ correction. Combining uncertainties also requires their covariance, not just adding the certificate values.

For a separate illustrative thermal expansion calculation, a $100\mathrm{mm}$ block with stipulated linear expansion coefficient $11.5\times 10^{-6}{\mathrm{K}}^{-1}$ lengthens by $2.3\mu \mathrm{m}$ when heated by $2\mathrm{K}$. These are chosen model parameters, not a certificate for a particular block. NIST's handbook treats correction to the reference temperature $20{}^{\circ }\mathrm{C}$ and temperature differences in comparisons.^[ref]

NIST describes two complementary routes: optical interferometry establishes block lengths, while a differential length comparator transfers calibrated differences. The apparatus and thermal control determine which uncertainty contributions matter. Handling a block warms it; waiting for thermal equilibration is part of the measurement rather than idle time.^[ref]

Charles-Édouard Guillaume sought affordable, stable length standards. His 1920 lecture describes two micrometer microscopes on stone supports sighting marks on a rod immersed in water. Their separation was not fixed: one method alternated the sample with a reference in a second trough at nearly constant temperature. His relative method compared sample and platinum–iridium reference in the same bath, adding the reference's known expansion to the measured difference. Composition and treatment affected the nickel–iron alloys; low expansion held over a limited temperature range.^[ref]

The differential length comparator calculation explains why a calibrated reference is needed even when its expansion is larger than the sample's. Keeping both rods in the same bath targets one source of systematic error; allowing for changes in the instrument baseline targets another. Discovering a low-expansion alloy and demonstrating its dimensional stability are connected experimental tasks.

Intermediate measurement precision is measurement precision under declared intermediate precision conditions of measurement. The measurement procedure and location remain the same, measurements extend over a longer period, and specified changes can include operators, measuring systems or measurement calibration. It lies between a tightly restricted measurement repeatability study and a comparison across locations for measurement reproducibility.^[ref]

For a concrete study, one laboratory could measure the same stable reference block each working day with a differential length comparator, taking four complete placements per day. Keep the procedure fixed, record temperature and operator, and retain the day labels. The labels let the study distinguish variation between days from rapid reading-to-reading variation.

An original measurement model makes that distinction explicit:Here $D_d$ is a shared daily offset, while ${\epsilon }_{dj}$ varies between placements. Assume zero-mean independent random variables, independent also between days. A single measurement then has standard deviation $\sqrt{{\tau }^2+{\sigma }^2}$. For stipulated $\tau =0.30\mu \mathrm{m}$ and $\sigma =0.10\mu \mathrm{m}$, this is $0.316\mu \mathrm{m}$, even though within-day scatter reflects only $0.10\mu \mathrm{m}$.

For four readings from one day, the daily arithmetic mean hasAveraging four such means from independent days reduces that modelled standard deviation to $0.152\mu \mathrm{m}$. Four same-day readings do not average away their shared daily offset. The numbers illustrate the model, not measured comparator performance. A real study must estimate its components from enough days and investigate trends: deterministic instrumental drift is not automatically an independent daily offset.

Measurement repeatability is measurement precision under a declared set of repeatability conditions. The VIM's repeatability condition of measurement includes the same procedure, operators, measuring system, operating conditions and location, with repeated measurements over a short time.^[ref] The complete measurement cycle must be specified before its repeatability can be assessed.

For an original length-comparator study, one operator measures the same reference block using the same differential length comparator over a short session. Three readings without disturbing the setup happen to be $20.000,20.000,20.000\mathrm{mm}$. Their sample spread is zero. In a separate series, the operator removes and reseats the block for every trial, obtaining $19.980,20.000,20.020\mathrm{mm}$. That series givesThe two procedures repeat different parts of the experiment. The first data cannot establish the repeatability of the full remove-and-reseat procedure, nor does its zero observed spread prove an absence of readout noise or finite measurement resolution.

A repeatability experiment keeps the declared conditions stable and records each completed trial, including placement and settling when those belong to the procedure. Positioning repeatability applies this reasoning to repeated returns of a moving stage. Repeating a study over longer periods with selected changes can instead assess intermediate measurement precision; studies changing locations, operators and measuring systems concern measurement reproducibility.^[ref] Report those changes rather than describing every repeated experiment as the same repeatability test.

Measurement reproducibility is measurement precision under specified reproducibility conditions of measurement. These include changed locations, operators and measuring systems; the measurement procedures may also differ. The comparison must state what changed and what remained common.^[ref] This is a metrological use of reproducibility, concerned with agreement of measured values under declared conditions.

An original comparison sends a stable reference block to three laboratories. Each laboratory uses its own differential length comparator and operator, measures the same specified measurand, and reports three length errors relative to the common reference, in micrometres:Each laboratory has sample standard deviation $1\mu \mathrm{m}$, yet their arithmetic means differ by as much as $6\mu \mathrm{m}$. Relative to the grand mean $2/3\mu \mathrm{m}$, the total squared deviation separates into within-laboratory and between-laboratory terms:Consequently the nine chosen values have pooled sample standard deviation $\sqrt{62/8}\approx 2.78\mu \mathrm{m}$. This is a descriptive statistic for these observations, not a universal estimator prescribed by the definition of measurement reproducibility. Reporting only the three within-laboratory spreads would conceal the disagreement.

The physical comparison must also monitor transport damage, reference stability and temperature corrections. A changing reference block could imitate a laboratory difference. Measurement reproducibility alone does not establish measurement trueness: all laboratories could share the same erroneous reference value or correction. The changed apparatus and conditions belong alongside the reported statistic.

A repeatability condition of measurement belongs to a specified set of conditions used to assess measurement repeatability. The VIM set includes a common measurement procedure, operator, measuring system, operating conditions and location, with repeated measurements of the same or similar objects over a short period.^[ref] A condition is therefore meaningful relative to the whole declared set, rather than being a property supplied by the word repeat alone.

For a physical length experiment, specify one operator, one differential length comparator, a reference block, the contact orientation, the remove-and-replace cycle, the settling rule and a short session after thermal equilibration. Keep the measurement calibration fixed during that series. Record every completed measurement, including the elapsed time and block temperature. Reading the unchanged display repeatedly and replacing the block between readings are different measurement procedures, even if the displayed numbers happen to coincide.

An original thermal calculation explains why the operating conditions matter. Suppose a metal reference block has length $L_0=100\mathrm{mm}$ at $T_0$, with stipulated constant linear thermal expansion coefficient $\alpha =12\times 10^{-6}{\mathrm{K}}^{-1}$. In the small-expansion model,A temperature rise of $2\mathrm{K}$ changes its length by $0.0024\mathrm{mm}=2.4\mu \mathrm{m}$. If the intended measurand is length at $T_0$, that change requires an appropriate correction; it should not be silently interpreted as random comparator scatter. This calculation holds other thermal effects fixed and does not model expansion of the comparator itself.

The same room and a short elapsed time do not prove that the relevant conditions were stable. Record observed deviations and assess their effect. Deliberately varying operators over several days at the same location leads to a study of intermediate measurement precision; varying locations and measuring systems leads toward measurement reproducibility.

A reproducibility condition of measurement belongs to a declared set of conditions used to assess measurement reproducibility. The VIM set includes different locations, operators and measuring systems, with replicate measurements on the same or similar objects. The systems may also use different measurement procedures; the specification should identify both changed and unchanged conditions.^[ref]

For an original physical comparison, laboratories A and B measure the same stable reference block's length at a stated reference temperature. Each laboratory uses its own operator and differential length comparator. Record the block identity, temperature observations, applied corrections, procedure version and instrument reference in each result. Measurements before and after transport help distinguish reference changes from laboratory differences.

Suppose the stipulated readings, in millimetres, areThe laboratory means are $50.001$ and $50.011\mathrm{mm}$, differing by $10\mu \mathrm{m}$. Each pair has sample standard deviation $\sqrt{2}\mu \mathrm{m}$. Small within-laboratory scatter therefore does not remove the difference between laboratory means.

Because location, operator and system changed together, this comparison alone cannot identify which caused the difference. In a chosen additive measurement model,a $10\mu \mathrm{m}$ difference could be assigned entirely to a system contribution or entirely to a location contribution, with the same predicted means. Separating those explanations needs additional comparisons that vary their combinations.

The conditions describe the experiment's scope; they are not a numerical precision result by themselves. Report the complete measurand and what remained common, including any shared measurement standard. A common reference error can affect both laboratories, so agreement under changed conditions does not by itself establish measurement trueness.