Cold-junction compensation 2026-10-14
Cold-junction compensation converts a reading with reference temperature into the equivalent reading for a chosen standard reference. Define the thermocouple reference function , where means , not absolute zero. Additivity of the definite integral givesThe final inverse function requires a suitable one-to-one calibration interval. A terminal thermometer supplies independently; the raw thermocouple electric potential difference supplies only the difference of the two reference-function values. In general, first converting to a temperature and then adding is wrong, because the thermocouple reference function need not be linear. The SCC-TC manual explicitly adds the reference-equivalent voltage before its final voltage-to-temperature conversion.[ref]
For a stipulated model only, take throughout the interval. No actual material pair is assigned this constant. Because degree Celsius differences have the same numerical size as kelvin differences,In this model and . Adding the correction produces , whose inverse calibration gives . Applying the zero-reference calibration directly to would instead display .
Now physically change only the reference temperature to , leaving the measuring junction at . The raw reading becomes ; the correction becomes , so the corrected total stays . Physically changing the reference changes the measured electric potential difference. Adding a software correction changes its interpretation and leaves the raw reading intact. If the actual reference is but the software still assumes , this model displays .
An actual implementation in FP-TC-120 and cFP-TC-120 Operating Instructions by National Instruments (p. 7, Cold-Junction Compensation) uses terminal-mounted temperature sensors, reports their reading as “CJ Temperature”, and enables compensation in temperature mode but not voltage mode. This makes the distinction between a raw voltage readout and a compensated temperature readout observable. The specified reference-sensor range also produces an out-of-range indication: a calculated number outside a supported range is not a validated measurement.[ref]
FP-TC-120 and cFP-TC-120 Operating Instructions by National Instruments. p. 7, Cold-Junction Compensation: mode selection, CJ Temperature and out-of-range reporting
Isothermal terminal block 2026-10-14
An isothermal terminal block keeps the two reference transitions and the reference thermometer at approximately the same temperature, while maintaining electrical insulation between the terminals. Thermal contact is required; an electrical short between A and B would bypass the signal. Merely using copper does not eliminate the Seebeck effect in the meter leads. If both homogeneous copper leads start at and end at a common meter-input temperature , their contributions have equal magnitude and opposite sign around the measurement path:This cancellation uses matched endpoint temperatures and homogeneous lead material, rather than . A temperature gradient along each lead is allowed under these assumptions. If the two transitions are at different temperatures, one measured cannot generally correct both; unmatched connectors or wire inhomogeneity can introduce additional electromotive forces. The FP-TC-120 documentation explicitly locates the reference sensing in the terminal base or connector block and specifies isothermal versions of these assemblies.[ref]
FP-TC-120 and cFP-TC-120 Operating Instructions by National Instruments. p. 7, Cold-Junction Compensation: terminal sensors and isothermal terminal assemblies
Thermocouple reference function 2026-10-14
A thermocouple reference function gives the nominal thermoelectric electromotive force versus temperature for a specified material pair and reference temperature, conventionally . Real Seebeck coefficients vary with temperature, sois generally nonconstant. A lookup calibration can use interpolation between tabulated values; a fitted calibration can use polynomials over stated intervals. Use the correct material type, units, reference and validity interval in both the forward and inverse conversions. The FP-TC-120 manual specifically requires the channel's thermocouple type to be configured and describes its use of NIST-175 reference characteristics.[ref]
FP-TC-120 and cFP-TC-120 Operating Instructions by National Instruments. p. 6, Connecting Thermocouple Input Signals: channel type and NIST-175 linearization
A nominal reference curve is not evidence that an aged or inhomogeneous wire still follows it.A local error estimate explains why the reference thermometer matters. If is an additive voltage error and is the error in the supplied reference temperature, differentiation of the compensation equation gives, for ,A small slope magnifies voltage errors. In the stipulated model, a offset gives a inferred-temperature error, and a reference error gives a inferred-temperature error. These are sensitivities of the chosen model, not universal performance figures for real sensors.
