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Purified coal gas is mainly molecular hydrogen, methane and carbon monoxide, with smaller quantities of other hydrocarbons and diluent gases. It is made by heating coal in retorts with little or no admitted air, not by completely burning the coal.

The hot products include permanent gases, condensable organic vapours and water vapour, leaving coke in the retort. Cooling removes much of the coal tar and condenses water, which captures Ammonia as ammoniacal liquor. Further washing and purification remove much of the remaining Ammonia, hydrogen sulfide and other objectionable constituents before the gas is distributed. A crude retort product and purified household coal gas therefore have different compositions.

Molecular hydrogen is commonly the largest component by volume. Methane is another major combustible constituent, while carbon monoxide contributes fuel value and serious toxicity. Ethylene and other unsaturated hydrocarbons, together with vapours such as benzene, contribute strongly to the luminous flame. Their thermal breakdown can produce incandescent soot, explaining why a small fraction of heavier hydrocarbons can disproportionately affect lighting quality. Smaller or variable quantities of carbon dioxide and molecular nitrogen dilute the combustible mixture. Molecular oxygen is not an intended major constituent; air ingress can change the mixture.

There is no single balanced chemical equation for making coal gas: coal is a complex feed and produces many products simultaneously. Nor is one exact percentage composition universal; it depends on the coal, retort temperature, operating conditions and purification. The main distinction is between the light combustible gases, the smaller illuminating hydrocarbon fraction, and contaminants or diluents. Modern natural gas, usually rich in methane, should not be used as a synonym for historical coal gas.

The conventional nineteenth-century answer is diamond, graphite and so-called amorphous carbon. These exhibit strikingly different physical properties while sharing the same chemical element, carbon.

Diamond is a crystalline, usually transparent form, very hard and ordinarily an electrical insulator. Its three-dimensional covalent bond network joins each carbon chemical atom to four neighbours. Graphite is a dark, soft, crystalline form with layered bonding; easy shear between layers makes it useful for marking and lubrication. Its electronic structure permits much greater electrical conductivity than that of ordinary diamond.

The historical “amorphous” class includes charcoal, coke, lampblack and soot, as well as carbon-rich materials such as gas-retort carbon. Such names describe preparation and texture as well as structure: restricted-air heating of wood gives charcoal, destructive distillation of coal gives coke, and incomplete combustion of a carbon-bearing fuel produces soot. Modern structural examination shows that these materials can contain small, imperfect graphitic regions. They are not necessarily one distinct pure allotrope. Coal itself is a chemically complex, impure carbon-rich material, rather than a pure form of the chemical element.

A common chemical connection is that pure samples of these carbon forms can yield carbon dioxide upon complete combustion in excess oxygen:Their different hardness, appearance and electrical conductivity arise from structure and impurities, rather than from being different chemical elements. This is the explanatory role of allotropy.

Modern lists also include fullerenes, carbon nanotubes and graphene. These are useful present-day extensions, not discoveries to credit to the 1867 candidate.^[ref]

Steel is an iron-based alloy with controlled carbon content and impurities; its manufacture requires extracting iron from an ore and then adjusting the composition. In a modern plain-carbon classification, steel generally contains less than about $2\%$ carbon by mass, whereas pig iron is more carbon-rich. The historical practical contrast was with low-carbon wrought iron and readily cast but relatively brittle cast iron. Hardening by quenching is characteristic of suitable carbon-rich steels, but not every grade hardens in the same way.

Begin, for example, with an iron oxide ore. Preparation removes some earthy matter and, where appropriate, roasting expels moisture or converts a carbonate-bearing ore to oxide. A blast furnace receives the ore, coke and a flux such as limestone. The hot air blast sustains combustion of coke, generating heat and the carbon monoxide needed for much of the oxide reduction. Representative overall balances areCalcination of limestone provides calcium oxide. Combination with acidic gangue, represented by silica, gives a liquid slag:Actual slag is a multicomponent melt, rather than necessarily pure calcium silicate. The descending iron picks up carbon and other impurities and collects as molten pig iron. This first extraction product is not already finished steel.

Two important routes available in 1867 proceed from this stage. In the older indirect route, refining and puddling oxidize much of the carbon and remove slag-associated impurities to obtain wrought iron. Bars packed with charcoal are then heated for a prolonged period in the cementation process. Carbon enters the bars, giving blister steel; forging and welding can make shear steel, while melting suitable stock in covered crucibles produces more uniform crucible steel. The bar can acquire carbon through gas-mediated surface reactions and diffusion; the process should not be imagined as intact charcoal grains travelling through the iron.

In the Bessemer process, an air blast passes through molten pig iron in a converter. Oxidation of silicon, manganese and carbon supplies heat, while lowering the carbon content. Composition can be corrected by adding a controlled carbon- and manganese-bearing material such as spiegeleisen. Henry Bessemer's 1856 patent describes the central idea of maintaining the conversion by oxidizing constituents of the molten metal, without fuel for reheating during that stage.^[ref]

The early acidic converter demanded suitable feed: it did not solve removal of phosphorus from every ore. Later basic converter practice must not be silently imported into a December 1867 account. Final casting, working and heat treatment determine the steel microstructure and properties as well as composition. The useful manufacturing chain is therefore ore → extracted carbon-rich iron → controlled composition → worked and appropriately heat-treated steel.