Bo Madsen studies the physical and mechanical behaviour of composite materials. His DTU profile relates experiments and analytical modelling to microstructure, volumetric composition and manufacturing conditions.[ref] He is also a named contributor to the shared glass- and carbon-fibre tensile dataset.[ref]
In 2024 he was first and corresponding author of an experimental vibroscope study with Rajnish Kumar and Hans Lilholt. The apparatus uses frequency measurements on a fibre under tension to infer its cross-sectional area. The paper compared simple, direct and iterative analysis procedures, and reported distributions of individual fibre areas rather than treating all strands as geometrically identical.[ref]
This method addresses a practical difficulty in a single-fibre tensile test: the area needed to convert force into engineering stress may be difficult to determine from an image of one apparent diameter. Comparing independently inferred areas with the resulting stress-strain curves tests more than a force sensor alone. It also keeps geometric variation between material fibres separate from differences in the material's constitutive response. The work is a collaboration; the byline does not imply that Madsen alone performed every measurement.
Chord modulus 2026-11-05
A chord modulus is the slope of the line connecting two specified points on a stress-strain curve:
Instron's glossary defines the calculation by selecting a starting strain and an ending strain and taking the slope between their curve points.[ref] Report the endpoints and strain definition with the value. A linear regression through every observation between them is generally a different estimator.
For an original branch , subtraction and factorization give
With , , and , the endpoint stresses are and , so . The secant modulus from the unloaded origin to the second point is instead . For this quadratic branch, the chord happens to equal the tangent modulus at the midpoint strain; this midpoint equality does not hold for every nonlinear curve.
More generally, the fundamental theorem of calculus gives, for a smooth branch,
Thus a chord samples the response across a finite interval. Shrinking that interval can approach a tangent modulus, but measurement noise becomes more consequential when divided by a small strain difference.
For engineering stress and local engineering strain measured with an extensometer,
An original specimen with and gauge length gives when force changes from to and local extension changes from to . A constant readout offset cancels in each difference when those same physical states are used; scale errors and machine compliance do not generally cancel. Specify temperature, loading direction and history, since a chord across different branches need not describe one material response.
Elasticity (physics) Created 2026-10-13 Updated 2026-11-05
Elasticity is the reversible mechanical response of a material to a deformation: removing the applied stress allows recovery of its original configuration. Stretching a metal wire slightly, twisting a shaft and bending a thin sheet probe different components of that response. Reversibility does not require a straight stress-strain curve; a material can be elastic while requiring finite elasticity to describe a large change of shape.
A useful experiment measures both loading and unloading. Apply a known axial force to a specimen with initial cross-sectional area , and measure its extension over initial length . In the small-deformation regime, the engineering stress and engineering strain determine Young's modulus. Recovery tests the elastic limit, while a proportional loading curve tests the proportional limit. Lateral contraction and twisting instead reveal Poisson's ratio and the shear modulus. These material parameters let the same constitutive equation predict the response of specimens with different dimensions.
Engineering stress Created 2026-10-18 Updated 2026-11-05
Engineering stress is axial force divided by the initial cross-sectional area :
It uses a fixed geometric reference even as a specimen stretches. The axial Cauchy stress tensor, by contrast, is for a uniform current cross-section . During extension with decreasing area, the two quantities diverge.
For uniform deformation at approximately constant volume, . With engineering strain , the relation is . It assumes a uniform axial stress state and fails as a local conversion after pronounced necking unless the local geometry is measured. In a tensile modulus experiment, engineering stress versus engineering strain gives the initial Young's modulus. Its later maximum identifies a maximum load per original area, rather than a universal local failure stress.
The Favimat+ fibre testing machine combines measurements on individual material fibres, including a single-fibre tensile test and vibroscopic estimation of linear mass density. Its useful feature is the association of the force-extension record with a measurement of the same strand, rather than with a batch-average geometry.
In the reported glass- and carbon-fibre study, a magazine held the prepared strands and a robotic device transferred each to the grips. The built-in vibroscope used acoustic excitation and a frequency sweep to identify resonance; a load cell measured tension and grip separation supplied the suspended length. Tensile measurements followed vibroscope measurements on the same still-gripped fibre.[ref]
An original pairing example shows why strand identity matters. Suppose two strands have independently established material areas and , and each carries . Their engineering stresses are
Using the common mean area would assign both , concealing the difference. These are chosen values, not measured instrument data.
Frequency first supports a mass-per-length estimate under the vibration model; converting it into area also needs compatible mass density and deformation conventions. The vibroscope area estimator explains that inference and its limitations. Force and displacement readout resolution are likewise not complete statements of measurement uncertainty or specimen extension: machine compliance and grip motion must be assessed when extracting a modulus.
First Piola-Kirchhoff stress tensor Created 2026-10-14 Updated 2026-11-05
The first Piola-Kirchhoff stress tensor expresses the current force transmitted through a material surface per unit reference area. In the spatial-first index convention used here,
where is the deformation gradient, , the Cauchy stress tensor, and the reference and current unit normal vectors. Nanson's formula supplies the transformation of oriented surface area.
Its first index refers to current force direction and its second to reference surface orientation, so it is generally nonsymmetric even when is symmetric. The mechanical power per reference volume is . In a uniform uniaxial test the relevant component is the axial force divided by original area, connecting this tensor to engineering stress. The material-first nominal stress tensor in this repository is ; keeping this convention explicit prevents misplaced transposes.
Hans Lilholt 2026-11-05
Hans Lilholt is a materials scientist whose DTU profile identifies research on composite materials, their preparation and their physical and mechanical properties.[ref] He is a named contributor to the glass- and carbon-fibre tensile dataset, alongside Rajnish Kumar, Bo Madsen and Lars Pilgaard Mikkelsen.[ref]
With Bo Madsen and Rajnish Kumar, he coauthored a 2024 experimental study of the vibroscope method for estimating fibre cross-sectional area from vibration under tension. It compared three analysis procedures and used tensile stress-strain curves in assessing the area estimates.[ref]
An original calculation shows why this metrology affects a strength claim. At fixed measured force, inferring an area produces inferred engineering stress
A chosen two-percent area underestimate therefore gives about a 2.04-percent stress overestimate. This is an illustrative calculation, not a new measurement from that study. The area measurement and its analysis belong alongside the reported tensile result; a force record alone does not determine material stress.
Load cell Created 2026-10-18 Updated 2026-11-05
A load cell is a calibrated device for measuring force. In a tensile modulus experiment its output supplies the axial load used to calculate engineering stress.
Necking (engineering) Created 2026-10-20 Updated 2026-11-05
Necking is localization of tensile deformation into a narrowing part of a specimen. A thinner cross-section carries greater local stress at the same axial force, encouraging further thinning. Work hardening opposes this feedback by increasing the stress required for additional plastic deformation.
For a uniformly extending specimen whose plastic flow approximately conserves volume, write with logarithmic length change . Its load is , where is axial Cauchy stress tensor. Then
The maximum-load condition is . This ideal estimate assumes uniform uniaxial deformation up to onset and neglects rate effects and damage. In tensile testing, recording both axial force and local specimen diameter distinguishes the start of localization from the later fracture; the maximum engineering stress need not be the maximum local Cauchy stress tensor.
Secant modulus 2026-11-05
The secant modulus at a specified point of a stress-strain curve is the slope of the line from the declared unloaded origin to that point:
It depends on the chosen point when the curve is nonlinear. Mississippi State University's solid-mechanics laboratory material defines it geometrically in this way.[ref] Specify both the strain measure and the origin when reporting a secant modulus.
For an original branch , with and ,
At , stress is , the secant modulus is and the tangent modulus is . The first slope relates accumulated stress and strain; the second predicts a small further increment. In linear elasticity through the unloaded origin they both equal Young's modulus.
The relation is especially clear for a smooth curve with . The fundamental theorem of calculus gives
Thus the secant modulus averages the local tangent slopes over that interval. A chord modulus instead joins two specified states, with slope ; its first state need not be the unloaded origin.
For a tensile measurement using initial cross-sectional area and local gauge length , engineering stress and engineering strain give
where extension is measured from the appropriate unloaded state. An original , , and yields . A local extensometer avoids attributing all machine compliance to specimen extension. Retain the loading history, temperature and target stress or strain: a secant from an arbitrary preload and an unloading slope are different measurements, particularly after plastic deformation.
Single-fibre tensile test 2026-11-05
A single-fibre tensile test pulls one material fibre between grips while measuring axial force and extension over a defined gauge length. A load cell supplies force information; a direct specimen-extension measurement or a corrected crosshead displacement supplies extension. With initial area and initial gauge length , the conventional engineering stress and engineering strain are
The initial proportional slope estimates Young's modulus; a changing local slope is a tangent modulus. The area and displacement conventions must accompany that result.
The glass- and carbon-fibre study by Rajnish Kumar, Lars Pilgaard Mikkelsen, Hans Lilholt and Bo Madsen used a semi-automated single-fibre machine and compared stress-strain-based modulus determinations.[ref] Its dataset contains individual tensile curves, gauge-length groups and test-setup compliance calculations.[ref]
For an original ideal calculation, take a circular strand of diameter and . Its area is . A force increment produces measured crosshead travel . Suppose independently established machine compliance is , with no grip slip and the same deforming specimen length as . Then
Using the uncorrected travel would instead give . These chosen increments represent a proportional segment, not measured dataset values or a complete uncertainty analysis.
Check grip slip, specimen alignment and the force zero before interpreting the slope. An irregular area cannot automatically be replaced by a circular area from one apparent diameter. A vibroscope offers another route to fibre-area estimation through vibration under tension.[ref] Preserve the original force and displacement records so corrections and area assumptions remain inspectable.
Stress-strain curve 2026-11-05
A stress-strain curve plots a material's stress response against a specified strain measure during a loading experiment. Its initial slope gives an elastic modulus in a linear regime; yielding, hardening and fracture can produce later changes.
The curve depends on temperature, loading rate, sample history and the definitions of stress and strain. Engineering stress divides force by original cross-sectional area, whereas true stress uses current area. After necking these can differ greatly. Unloading can distinguish recoverable elastic strain from permanent deformation, so one loading curve alone does not specify every constitutive property.
Tangent modulus 2026-11-05
The tangent modulus is the local slope of a specified uniaxial stress-strain curve:
It converts a small additional strain near into the corresponding first-order change of stress. For nonlinear elastic deformation, this slope can vary with the operating point.[ref] In uniaxial linear elasticity, , so the tangent modulus equals the constant Young's modulus.[ref]
For an original nonlinear branch, stipulate
Then . At , the stress is and the tangent modulus is . The secant modulus from the stipulated unloaded origin is instead . The two slopes answer different questions: the secant compares total stress and strain, while the tangent predicts a small further increment.
For , the tangent predicts . The exact change in the chosen polynomial is because the omitted term is . This is a linear approximation whose error decreases quadratically with the increment, not a claim that the nonlinear material obeys Hooke's law globally.
To estimate a tangent modulus experimentally, specify the stress and strain measures, temperature, loading history and loading rate. For engineering stress and engineering strain from a local extensometer,
Fit a local window about the chosen operating point and check how the estimate changes with that window. For an original , and local slope , this gives . Differentiation amplifies measurement noise, and crosshead displacement can include machine compliance. Where plastic deformation or history-dependent response occurs, identify the loading branch: its local slope need not equal the unloading slope or an elastic material constant.
Tensile modulus experiment Created 2026-10-18 Updated 2026-10-20
MIT's Spring 2004 laboratory assignment Properties of Heat Treated Steel gives a concrete tensile testing protocol. Record transducer channels and calibration factors; measure specimen diameter and length, and the extensometer gauge length with its locking pin inserted. Zero the load cell, pin the threaded grips into their adapters, and attach the extensometer centrally. Apply the specified seating load, record actuator position, then acquire readings every second while moving at about . The handout derives engineering stress from load cell force, engineering strain from extensometer deformation, and Young's modulus by linear regression below the proportional limit; it warns that actuator-derived strain includes apparatus deformation.[ref]
For a modulus-focused measurement, select a load window after seating, hold temperature and loading rate consistent, and record force, local extension and crosshead displacement together. Fit within that window and calculate . Inspect the regression residuals for curvature; repeat at a lower maximum load and include unloading to check elastic deformation. These are diagnostic additions to the cited protocol, whose full test continues through failure. The handout's seating load is specific to its specimens and apparatus, rather than a universal preload.
Figure 1.
Three readouts in a tensile experiment: force, local extension and actuator travel
. Original functional schematic. The load cell reads the axial force; two extensometer contacts define the gauge length inside the specimen. A separate actuator displacement readout spans a load path that includes the specimen and deformable grips and frame. The adjacent series model separates specimen extension from machine extension. Shapes are schematic and are not a dimensional reconstruction of MIT's apparatus. Details.
An extensometer measures the change between its contact points; crosshead displacement measures travel of the machine's moving member. The manufacturer Instron explicitly distinguishes local strain from travel that includes machine deformation and machine compliance.[ref] The gauge length can be shorter than the uniform length between grips. Thus even a perfectly rigid machine generally has : the local instrument sees only its own segment. Do not divide one channel's extension by the other channel's reference length.
Grips must transmit axial force without slip. Misalignment adds bending moment and makes opposite sides experience different axial strains; an instrument on just one side may then report a biased modulus. A changing extension offset, hysteresis between loading and unloading, or load-dependent fitted slope is evidence to investigate seating, slip or material response. A straight line over a short interval alone does not identify which is responsible.
Tensile strength Created 2026-10-20 Updated 2026-11-05
The ultimate tensile strength in an ordinary tension test is the maximum applied tensile force divided by the specimen's original cross-sectional area:
It is the peak engineering stress, not necessarily the stress at final fracture and not the same as yield strength. A specimen with and peak load has tensile strength . Necking reduces the current area, so true stress using that area can behave differently after the engineering-stress peak. Temperature, loading rate and specimen preparation belong to the test conditions.[ref]
Vibroscope 2026-11-05
A vibroscope measures the vibration of a tensioned material fibre. In fibre testing, the measured fundamental frequency, suspended length and applied tension can be used to estimate linear mass density; known mass density then permits an area estimate. The physical measurement complements the single-fibre tensile test, whose conversion from force to engineering stress requires cross-sectional area.
The 2024 study by Bo Madsen, Rajnish Kumar and Hans Lilholt compared area-analysis procedures using measured frequencies of tensioned glass and carbon strands.[ref] A practical arrangement holds a known strand length, applies a known tension, excites small transverse oscillations and detects the frequency of its response. The supports and identification of the vibration mode enter the interpretation.
For an original idealization, treat the strand as a uniform flexible string with fixed endpoints, length , tension and linear mass density . Its wave speed is and its fundamental wavelength is , giving the vibroscope area estimator
The string wave-speed and fixed-end standing-wave relations supply this model.[ref]
Choose , , and . The model gives and . Only if a circular area is assumed does this correspond to diameter .
These are stipulated model values, not published fibre data. Checking several tensions tests the predicted proportionality of to . Finite bending resistance, uncertain effective length and changes in strand dimensions under tension can invalidate the flexible-string estimate. A resonance peak alone does not establish that all of its assumptions hold.
The following values are stipulated arithmetic inputs, not measurements of a material. Take and lengths , . At forces , stipulate crosshead displacements
The two different initial offsets deliberately test the use of intercepts. Linear regression of gives , and
Their reciprocal spring constants are and . The compliance-versus-length slope is
so the recovered Young's modulus and machine compliance are
The corresponding apparatus spring constant is .
Figure 1.
Stipulated displacement fits separate length-dependent compliance from apparatus compliance
. Original calculated example, not experimental material data. Left: independent linear displacement fits at lengths 50 and 100 millimetres retain their different offsets. Right: the line through the two compliance values has slope 1/(EA0) and intercept Cm. The dashed segment extrapolates the model to zero length; it is not a third observation. Details.
Check the reconstruction at . The machine contribution is , and the two specimen contributions are and . Adding the respective offsets gives the stipulated and . An extensometer spanning on either ideal uniform specimen would instead read extension: engineering strain , at engineering stress . Their ratio is again . Ignoring machine compliance gives apparent moduli and even after removing the offsets. No yield point or real material identity is implied by these stipulated linear inputs.
Young's modulus Created 2026-10-05 Updated 2026-11-05
Young's modulus is the ratio of axial stress to axial strain in uniaxial linear elasticity. For an isotropic plate, the bending rigidity is , with thickness and Poisson's ratio .
A tensile modulus experiment asks how much a specimen stretches under an axial force, while allowing its sides to contract freely. For initial cross-sectional area and an extensometer spanning initial gauge length , define engineering stress and engineering strain . In the proportional range,
The ratio agrees with this derivative when the line passes through the unloaded origin. A fitted offset should not be mistaken for a material property. Young's modulus has units of pressure: . By contrast, the spring constant of a uniform tensile specimen of length is , with units . Two rods made of the same material can therefore have very different spring constants while sharing Young's modulus.
The normalization removes a useful geometrical ambiguity: doubling doubles the extension at a given force, whereas doubling halves it. For a round specimen ; for a rectangular one , using initial diameter , width and thickness . Diameter error matters twice at first order: . Specify material direction, temperature and loading rate when comparing Young's modulus. Lateral restraint changes the stress state and can prevent this experiment from measuring the uniaxial modulus.
The name commemorates Thomas Young, whose formulation of a measure of elasticity is recorded by the Royal Society. This attribution alone does not establish priority for every modern definition or experimental method.[ref]