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Crosshead displacement is the measured travel of a testing machine's moving crosshead. Depending on the readout and apparatus, it includes deformation outside the specimen segment measured by an extensometer. It is affected by machine compliance.

Linearity and reversibility answer different questions. The proportional limit ends the interval in which axial stress is proportional to axial strain. Elastic deformation means that deformation is recovered after unloading; a nonlinear response can still be elastic. Conversely, a short straight portion of a loading curve does not by itself demonstrate recovery.

To check recovery, unload and examine the local extensometer strain relative to its initial value, allowing for instrument resolution, drift and any time dependence. A residual extension can indicate plasticity in continuum mechanics, but grip slip can produce a residual in crosshead displacement without the same local residual. Compare the channels before assigning the effect to the specimen. Yield point concerns the onset of irreversible deformation; a specified offset proof stress is an operational convention rather than Young's modulus. For example, a $0.2\%$ offset proof stress is the intersection of the loading curve with $\sigma =E(\epsilon -0.002)$, using the correctly referenced strain. Report the fitted stress/strain window and the unloading evidence alongside the modulus, so that apparatus seating, departure from linearity and onset of plasticity in continuum mechanics remain distinguishable.

Machine compliance is the extra load-path displacement per applied force attributed to the apparatus in a specified measurement model. Its units are $\mathrm{m}{\mathrm{N}}^{-1}$, the reciprocal units of a spring constant. Here $C_m$ includes the frame, load cell, adapters and grips insofar as their deformation contributes to the recorded crosshead displacement $x$. It is a property of that configuration and readout, rather than a universal constant of the testing machine.

Assume a uniform specimen with initial length $L$, constant $A_0$ and Young's modulus $E$, small axial elastic deformation, quasistatic loading, no slip, and a linear, length-independent apparatus response over the chosen force window. Equilibrium makes the same force act through specimen and apparatus, while their extensions add. The two springs in series therefore giveThe offset $x_0$ describes the displacement origin after seating; the slope $q$ describes total compliance. Fitting an intercept avoids forcing an arbitrary zero through the origin, but cannot repair slip or a curved response.

If all of $x-x_0$ is incorrectly attributed to specimen extension, the inferred modulus isFor positive $C_m$, this is too small. The fractional bias is most serious for a short, thick, stiff specimen because its own compliance $L/(E{A}_0)$ is small. A local extensometer instead has $d(\Delta L_g)/dF=L_g/(E{A}_0)$ in this ideal model, excluding deformation outside its contacts.

A shaped specimen requires more care. With varying initial cross-sectional area $A(s)$ and uniform $E$, its axial compliance is $\int ds/[EA(s)]$ in the one-dimensional approximation. Shoulder and end deformation must be included explicitly or remain identical between tests and be absorbed into an effective intercept. Changing only the extensometer gauge length on an unchanged specimen does not change its total compliance and cannot perform a two-length machine compliance separation.

MIT's Spring 2004 laboratory assignment Properties of Heat Treated Steel gives a concrete tensile testing protocol. Record transducer channels and calibration factors; measure specimen diameter and length, and the extensometer gauge length with its locking pin inserted. Zero the load cell, pin the threaded grips into their adapters, and attach the extensometer centrally. Apply the specified seating load, record actuator position, then acquire readings every second while moving at about $0.05\mathrm{cm}\mathrm{mi}{\mathrm{n}}^{-1}$. The handout derives engineering stress from load cell force, engineering strain from extensometer deformation, and Young's modulus by linear regression below the proportional limit; it warns that actuator-derived strain includes apparatus deformation.^[ref]

For a modulus-focused measurement, select a load window after seating, hold temperature and loading rate consistent, and record force, local extension and crosshead displacement together. Fit $F=F_0+k_g\Delta L_g$ within that window and calculate $E=k_g{L}_g/A_0$. Inspect the regression residuals for curvature; repeat at a lower maximum load and include unloading to check elastic deformation. These are diagnostic additions to the cited protocol, whose full test continues through failure. The handout's seating load is specific to its specimens and apparatus, rather than a universal preload.

An extensometer measures the change between its contact points; crosshead displacement measures travel of the machine's moving member. The manufacturer Instron explicitly distinguishes local strain from travel that includes machine deformation and machine compliance.^[ref] The gauge length $L_g$ can be shorter than the uniform length $L$ between grips. Thus even a perfectly rigid machine generally has $\Delta L_g\ne x$: the local instrument sees only its own segment. Do not divide one channel's extension by the other channel's reference length.

Grips must transmit axial force without slip. Misalignment adds bending moment and makes opposite sides experience different axial strains; an instrument on just one side may then report a biased modulus. A changing extension offset, hysteresis between loading and unloading, or load-dependent fitted slope is evidence to investigate seating, slip or material response. A straight line over a short interval alone does not identify which is responsible.

The following values are stipulated arithmetic inputs, not measurements of a material. Take $A_0=2.00\mathrm{m}{\mathrm{m}}^2$ and lengths $L_1=50.0\mathrm{mm}$, $L_2=100.0\mathrm{mm}$. At forces $F=(0,100,200,300,400)\mathrm{N}$, stipulate crosshead displacementsThe two different initial offsets deliberately test the use of intercepts. Linear regression of $x_i=a_i+q_{i}F$ gives $a_1=0.005\mathrm{mm}$, $a_2=0.008\mathrm{mm}$ andTheir reciprocal spring constants are $k_{\mathrm{obs},1}=2.85714kN/mm$ and $k_{\mathrm{obs},2}=1.66667kN/mm$. The compliance-versus-length slope isso the recovered Young's modulus and machine compliance areThe corresponding apparatus spring constant is $1/C_m=10.0kN/mm$.

Check the reconstruction at $400\mathrm{N}$. The machine contribution is $C_{m}F=0.040\mathrm{mm}$, and the two specimen contributions are $0.100\mathrm{mm}$ and $0.200\mathrm{mm}$. Adding the respective offsets gives the stipulated $0.145\mathrm{mm}$ and $0.248\mathrm{mm}$. An extensometer spanning $L_g=25.0\mathrm{mm}$ on either ideal uniform specimen would instead read $0.050\mathrm{mm}$ extension: engineering strain $0.00200$, at engineering stress $200N/m{\mathrm{m}}^2=200\mathrm{MPa}$. Their ratio is again $100\mathrm{GPa}$. Ignoring machine compliance gives apparent moduli $71.43\mathrm{GPa}$ and $83.33\mathrm{GPa}$ even after removing the offsets. No yield point or real material identity is implied by these stipulated linear inputs.