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In chain-growth polymerization, each growth step joins a monomer to a reactive site on a polymer chain and regenerates that reactive site. This is the precise mechanistic restriction in IUPAC's definition: growth occurs exclusively through these monomer–chain-site reactions. The word chain refers to the succession of site-regenerating chemical reactions. It does not merely mean that the product looks like a long chain. Chain-growth initiation starts this succession; chain-growth propagation continues it; chain-growth termination and chain transfer in chain polymerization can change its fate.^[ref]

The contrast with step-growth polymerization concerns the permitted joining partners. There, suitable reactive groups can join two existing chains, for example a two-unit chain and a three-unit chain. In chain-growth propagation, a free monomer adds to a polymerization-active site. Release of a small byproduct is a separate classification question: IUPAC explicitly allows condensative chain polymerization.^[ref] The useful consequence is that a few growing chains can incorporate many monomer molecules while much of the feed remains unreacted. Their degree of polymerization depends on how those units are shared among chains, as finite chain-growth bookkeeping makes explicit.

A functional group is an identifiable group of chemical atoms associated with characteristic chemical reactions. In step-growth polymerization, $A$ and $B$ name compatible reactive groups, not necessarily entire monomers or particular chemical elements.

Gelation is formation of an extended connected network. In step-growth polymerization, feed molecules with functionality in polymerization above two can introduce branching and permit gelation. The linear step-growth molecule count's two-ended-chain interpretation and bifunctional Carothers equation must not silently be applied to such networks. Each join between distinct connected pieces still reduces their count by one, but neither that identity nor average size alone specifies the onset of gelation.

Use an ideal feed in which every starting molecule has exactly two suitable functional groups: either one $A$ and one $B$, or two $A$ groups mixed with two $B$ groups. Only an $A$–$B$ pairing can form a joining chemical bond. Assume no loss of feed-derived material, no splitting of chains, no competing consumption of the counted functional groups, no branching, and no cyclization in step-growth polymerization. Linear here describes connectivity; a chain can bend in space. Small byproducts of polycondensation do not enter the chain-bearing molecule count.

Let $N_0$ count all initial feed molecules, $J$ the number of intermolecular joins, and $N$ all remaining chain-bearing molecules, including unreacted monomers. Each join turns two molecules into one, so $N=N_0-J$ exactly. If chain $i$ contains $j_i$ feed-derived monomeric units, conservation gives ${\sum }_{i=1}^N{j}_i=N_0$. Consequently the number-average degree of polymerization isThis is a count of both feed species' monomeric units, rather than a count of interior constitutional repeating units. For $AA+BB$ chemistry an interior repeat often contains two feed-derived units, as explained in monomer. Equal functional group reactivities are not needed for this bookkeeping at a specified $J$; predicting a time course or a chain-length probability distribution requires additional assumptions.

For the figure's eight $AB$ feed molecules, three joins can give lengths $(2,3,1,1,1)$, so $N=5$ and $X_n=8/5$. Joining the first two chains gives $(5,1,1,1)$: the incorporated total stays eight, $N$ becomes four, and $X_n=2$. A graph makes the bookkeeping visible: each starting monomer molecule is a vertex of a graph, and each intermolecular joining chemical bond connects two previously distinct connected components of a graph. The connected pieces are the counted molecules.

An aromatic–aliphatic polyamide and methanol are formed. Let $\mathrm{Ar}=p\text{-}{\mathrm{C}}_6{\mathrm{H}}_4-{\mathrm{C}}_6{\mathrm{H}}_4\text{-}p$. The polymer repeat unit isEach amide linkage comes from nucleophilic acyl substitution: an amine attacks an ester carbonyl, the tetrahedral intermediate expels methoxide, and proton transfer produces methanol. There are approximately $2n$ molecules of methanol for $n$ complete repeat units in a long chain; the precise finite-chain count depends on its end groups. Removal of methanol drives this step-growth polymerization.

For the ideal equimolar step-growth polymerization, $p=0.5$ givesThis counts individual starting molecules, so it is only roughly one diamine–diester pair per average chain, rather than a long polymer. In a successful radical polymerization, many monomers normally add between initiation and radical termination. The styrene–maleic anhydride copolymer in (iv) therefore has the larger expected degree of polymerization.

Conversion alone does not specify the radical-chain length: the conclusion assumes ordinary polymer-forming conditions, rather than arbitrarily high initiator concentration or extremely strong chain transfer in chain polymerization.

Polyaddition is step-growth polymerization by joining reactions without elimination of small molecules. Compatible functional groups on different chain lengths remain eligible to join; the word addition alone does not imply chain-growth polymerization.^[ref]

Polycondensation is step-growth polymerization in which joining reactions eliminate small molecules. Its chain-bearing molecule count excludes those byproducts; otherwise two chains joining while releasing one small product would misleadingly appear to conserve the counted population.^[ref]

Polymerization converts a monomer, or a mixture of monomers, into a polymer: repeated chemical reactions establish a connected molecular chain or network. The central question is how connections form, not merely whether a material becomes solid. Joining small molecules can produce a thread that can be handled, while the individual molecules remain invisible. See IUPAC, Basic Definitions of Terms Relating to Polymers, definition 2.2.

In step-growth polymerization, complementary reactive groups on monomers and on shorter or longer chains can react with one another. A two-unit chain can join a three-unit chain to make a five-unit chain; growth does not require a specially active end to add only free monomers. An example is the Nylon 6,10 reaction of ${\mathrm{H}}_2\mathrm{N}(\mathrm{C}{\mathrm{H}}_2{)}_6\mathrm{N}{\mathrm{H}}_2$ with $\mathrm{ClC}(=\mathrm{O})(\mathrm{C}{\mathrm{H}}_2{)}_8\mathrm{C}(=\mathrm{O})\mathrm{Cl}$: each amine end can form an amide connection with an acid-chloride end, with formal elimination of $\mathrm{HCl}$. Both reactants have two suitable ends, allowing repeated joining. See Paula Hammond, MIT 10.569 lecture 2: step-growth joining and Hammond, lecture 5, p. 4: acid chloride–amine reaction.

In chain-growth polymerization, a monomer reacts with an active site on a growing chain, and the growth step regenerates an active site. Schematically, $P_j^{\ast }+M⟶P_{j+1}^{\ast }$, where $j$ counts incorporated monomeric units and the star denotes reactivity rather than a particular electric charge. Ethene forming polyethylene is an example: the double chemical bond is converted into single chemical bonds as the carbon backbone grows. Initiation creates the active chains; subsequent reactions can deactivate them or transfer reactivity to another molecule. See IUPAC: chain polymerization and John McMurry, Organic Chemistry, 31.1: chain growth. Whether growth is stepwise or carried by an active site is a different question from whether small byproducts are released: chain-growth polymerization can also release them.

A motivating experiment: drawing nylon from a liquid interface. Feldwinn's UCSB demonstration places $25\mathrm{mL}$ of an aqueous chemical solution of hexamethylenediamine, ${\mathrm{H}}_2\mathrm{N}(\mathrm{C}{\mathrm{H}}_2{)}_6\mathrm{N}{\mathrm{H}}_2$, in a $100\mathrm{mL}$ beaker, then gently adds $25\mathrm{mL}$ of sebacoyl chloride, $\mathrm{ClC}(=\mathrm{O})(\mathrm{C}{\mathrm{H}}_2{)}_8\mathrm{C}(=\mathrm{O})\mathrm{Cl}$, in an organic solvent. The procedure specifies hexane; other parts of that handout list cyclohexane. The layers remain separate. The instructor catches material at their interface with tweezers and winds it slowly onto a glass rod; the handout reports continued spooling of Nylon 6,10. It specifies freshly prepared acid-chloride chemical solution and washing the thread before touching it. These are observations and conditions of a supervised laboratory demonstration, not measurements of chain lengths. See Feldwinn, UCSB Demonstration Library, Demo 044, pp. 1–3.

The mechanistic interpretation is that the monomers encounter one another near the interface, where amide connections produce the film; withdrawing it exposes a region where more material can form. An authored research demonstration independently reports a rapidly formed interfacial film collapsing into a thread on withdrawal, using cyclohexane and an aqueous chemical solution containing potassium hydroxide. See Polymer Day: Outreach Experiments for High School Students, Journal of Chemical Education (2017), nylon demonstration. This is the striking observation: a thread much longer than the beaker can emerge because material is continually supplied to the formation region, rather than because a pre-existing thread was hidden in the liquid.

Useful proposed controls, not results reported in those demonstrations, omit one monomer at a time while retaining the same solvents, liquid amounts, and pulling procedure. The prediction is loss of a renewable drawable Nylon 6,10 film; merely finding cloudiness would not establish polymerization, since other chemical reactions, including acid-chloride hydrolysis, can occur. See McMurry, 21.4: competing acid-chloride hydrolysis. Stopping and restarting withdrawal would probe renewal at the interface. Even successful drawing does not measure the degree of polymerization, establish a chain-length probability distribution, or prove the entire growth mechanism. Chemical identification and a molecular-size measurement would be needed for those stronger conclusions. These controls and limits are inferences from the setup, not invented experimental data.

Why almost complete reaction matters in step growth. For ideal linear step-growth polymerization, assume exactly two reactive groups per starting molecule, equal numbers of complementary groups, only joining of different chains, no rings, no branching, and no loss of chain material. Let $N_0$ count starting monomer molecules, including both reactant species, and let $p$ be the fraction of either type of reactive group consumed. There are initially $N_0$ groups of each type, so $p{N}_0$ connections reduce the number of chain-bearing molecules to $N=N_0(1-p)$; the count excludes small byproducts but includes unreacted monomers. The number-average degree of polymerization, measured in monomeric units, is thereforeThus $p=0.90$, $0.99$, and $0.999$ give $X_n=10$, $100$, and $1000$. Losing the last fraction of unreacted groups matters enormously. See Hammond, lecture 3: balanced step-growth conversion. This counts residues of both feed species; a Nylon 6,10 interior constitutional repeating unit contains two such monomeric units.

For an $AA+BB$ feed with $A_0\le B_0$ initial reactive-group counts, put $r=A_0/B_0$ and now let $p$ denote the fraction of the limiting $A$ groups consumed. Under the same linear, no-ring assumptions, $N_0=(A_0+B_0)/2$ and $N=N_0-p{A}_0$, givingFor $r=0.98$, even complete consumption of $A$ gives $X_n=(1.98)/(0.02)=99$. Stoichiometry controls chain length as well as yield. See Hammond, lecture 2, pp. 2–3: stoichiometric imbalance. The liquid-interface demonstration is not a homogeneous, balanced reactor, so its thread length cannot be inserted into this formula as a molecular chain length.

A contrasting chain count. In ideal living polymerization, assume no chain termination or irreversible chain transfer, all chains initiated before the counted growth, one chain per effective initiator, a fixed chain count $C$, and every consumed monomer molecule incorporated into those chains. If $M_0$ is the initial number of feed monomer molecules and $q$ their incorporated fraction, conservation gives $X_n=q{M}_0/C=qR$ in monomeric units, excluding initiator fragments. For $R=200$, incorporating half the feed gives $X_n=100$. If initiation consumes one monomer molecule per chain, the fixed-chain interval starts at $q=1/R$, rather than $q=0$. See Hammond, lecture 21, p. 1: ideal living-chain count. The mean does not imply identical chain lengths. Living polymerization does not require reversible loss of monomers; the defining absence of chain termination and irreversible chain transfer is explained in Devon Shipp, IUPAC Polymer Education workshop, Radical Polymerizations II, slide 50. Ordinary chain-growth polymerization with new chains, termination, or transfer need not follow the straight line.

The useful connection is between local chemistry and a macroscopic material: selecting reactive ends and their proportions controls connectivity, while the resulting polymer's conformation is a separate problem described by models such as the freely jointed chain or Gaussian chain. Formation of chemical bonds, the count of monomeric units, and the count of statistical segments must be kept distinct.

An experimental comparison joined a two-ended diol chain, HOPCLOH, with a bifunctional isocyanate, at reported isocyanate-to-diol ratio $1.14:1$. The researchers used oven-dried $25\mathrm{mL}$ round-bottom flasks and an IKA RET magnetic hotplate with a metal carrier. They varied solvent, concentration, reaction temperature ($50$ or $61{}^{\circ }\mathrm{C}$), and duration ($1$ or $8\mathrm{h}$).^[ref]

A Bruker $500\mathrm{MHz}$ NMR spectroscopy instrument measured residual hydroxy group-adjacent signal relative to an ester signal. Independently, size-exclusion chromatography used ResiPore columns at $70{}^{\circ }\mathrm{C}$, a refractive-index detector, and polystyrene calibration. Figure 8 reports sharply increasing apparent number-average molar mass beyond the reported conversion $0.95$. A deliberately water-exposed isocyanate comparison reproduced a $1625\mathrm{c}{\mathrm{m}}^{-1}$ infrared spectroscopy band assigned to urea-containing products. The authors warn that tiny residual NMR spectroscopy signals reduce integration precision.^[ref]

The inference is increasing chain size alongside depletion of reactive groups, consistent with step-growth polymerization. It is not an exact measurement of $X_n$ in the toy model. The feed contains already extended diol chains: counting their constituent repeat units differs from counting each feed molecule as one unit. Their varying molar masses, calibration against a different polymer, residual starting material, and competing chemical reactions further obstruct a direct conversion-to-$X_n$ substitution. Report which functional groups the conversion readout measures before comparing it with stoichiometric imbalance in step growth.

Useful proposed controls, distinct from the reported water comparison, are pre-reaction spectra and matched mixtures omitting each joining partner in turn. Keep solvent, heating, and signal normalization matched. Disappearance of an isocyanate signal in the omitted-diol control would reveal competing consumption rather than establish chain joining. Agreement between residual-group and independently calibrated chain-size readouts is stronger evidence than calculating both quantities from the same Carothers equation.

In step-growth polymerization, suitable reactive groups on molecules of different chain lengths can join. The linear count and its assumptions are given in polymerization.

A one-unit monomer, a two-unit chain, and a twenty-unit chain can all be joining partners if their functional groups are compatible and accessible. Schematically, $P_j+P_k⟶P_{j+k}$: the subscripts count monomeric units, and end-group chemistry is suppressed. In chain-growth propagation, by contrast, $P_j^{\ast }+M⟶P_{j+1}^{\ast }$ requires a free monomer and a polymerization-active site. An arbitrary pair of existing chains is not a propagation pair in that mechanism. The practical consequence of step-growth polymerization is that most monomers can have joined something while the average chain is still short.

Whether a joining step releases a small molecule is a separate question. Polycondensation releases small products during the joining chemistry, as in the Nylon 6,10 demonstration in polymerization. Polyaddition joins suitable chains without that elimination: reacting a diol with a molecule bearing two isocyanate groups can build a polyurethane. Thus step-growth polymerization and polycondensation are not synonyms.^[ref]