Load cell 2026-10-18
A load cell is a calibrated device for measuring force. In a tensile modulus experiment its output supplies the axial load used to calculate engineering stress.
Machine compliance 2026-10-18
Machine compliance is the extra load-path displacement per applied force attributed to the apparatus in a specified measurement model. Its units are , the reciprocal units of a spring constant. Here includes the frame, load cell, adapters and grips insofar as their deformation contributes to the recorded crosshead displacement . It is a property of that configuration and readout, rather than a universal constant of the testing machine.
Assume a uniform specimen with initial length , constant and Young's modulus , small axial elastic deformation, quasistatic loading, no slip, and a linear, length-independent apparatus response over the chosen force window. Equilibrium makes the same force act through specimen and apparatus, while their extensions add. The two springs in series therefore give
The offset describes the displacement origin after seating; the slope describes total compliance. Fitting an intercept avoids forcing an arbitrary zero through the origin, but cannot repair slip or a curved response.
If all of is incorrectly attributed to specimen extension, the inferred modulus is
For positive , this is too small. The fractional bias is most serious for a short, thick, stiff specimen because its own compliance is small. A local extensometer instead has in this ideal model, excluding deformation outside its contacts.
A shaped specimen requires more care. With varying initial cross-sectional area and uniform , its axial compliance is in the one-dimensional approximation. Shoulder and end deformation must be included explicitly or remain identical between tests and be absorbed into an effective intercept. Changing only the extensometer gauge length on an unchanged specimen does not change its total compliance and cannot perform a two-length machine compliance separation.
MIT's Spring 2004 laboratory assignment Properties of Heat Treated Steel gives a concrete tensile testing protocol. Record transducer channels and calibration factors; measure specimen diameter and length, and the extensometer gauge length with its locking pin inserted. Zero the load cell, pin the threaded grips into their adapters, and attach the extensometer centrally. Apply the specified seating load, record actuator position, then acquire readings every second while moving at about . The handout derives engineering stress from load cell force, engineering strain from extensometer deformation, and Young's modulus by linear regression below the proportional limit; it warns that actuator-derived strain includes apparatus deformation.[ref]
For a modulus-focused measurement, select a load window after seating, hold temperature and loading rate consistent, and record force, local extension and crosshead displacement together. Fit within that window and calculate . Inspect the regression residuals for curvature; repeat at a lower maximum load and include unloading to check elastic deformation. These are diagnostic additions to the cited protocol, whose full test continues through failure. The handout's seating load is specific to its specimens and apparatus, rather than a universal preload.
Figure 1.
Three readouts in a tensile experiment: force, local extension and actuator travel
. Original functional schematic. The load cell reads the axial force; two extensometer contacts define the gauge length inside the specimen. A separate actuator displacement readout spans a load path that includes the specimen and deformable grips and frame. The adjacent series model separates specimen extension from machine extension. Shapes are schematic and are not a dimensional reconstruction of MIT's apparatus. Details.
An extensometer measures the change between its contact points; crosshead displacement measures travel of the machine's moving member. The manufacturer Instron explicitly distinguishes local strain from travel that includes machine deformation and machine compliance.[ref] The gauge length can be shorter than the uniform length between grips. Thus even a perfectly rigid machine generally has : the local instrument sees only its own segment. Do not divide one channel's extension by the other channel's reference length.
Grips must transmit axial force without slip. Misalignment adds bending moment and makes opposite sides experience different axial strains; an instrument on just one side may then report a biased modulus. A changing extension offset, hysteresis between loading and unloading, or load-dependent fitted slope is evidence to investigate seating, slip or material response. A straight line over a short interval alone does not identify which is responsible.